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4004 Aluminum vs. 5252 Aluminum

Both 4004 aluminum and 5252 aluminum are aluminum alloys. They have 90% of their average alloy composition in common. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown.

For each property being compared, the top bar is 4004 aluminum and the bottom bar is 5252 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 71
68
Elongation at Break, % 2.4
4.5 to 11
Fatigue Strength, MPa 42
100 to 110
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 27
25
Shear Strength, MPa 63
140 to 160
Tensile Strength: Ultimate (UTS), MPa 110
230 to 290
Tensile Strength: Yield (Proof), MPa 60
170 to 240

Thermal Properties

Latent Heat of Fusion, J/g 540
400
Maximum Temperature: Mechanical, °C 160
180
Melting Completion (Liquidus), °C 600
650
Melting Onset (Solidus), °C 560
610
Specific Heat Capacity, J/kg-K 910
910
Thermal Conductivity, W/m-K 130
140
Thermal Expansion, µm/m-K 22
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33
34
Electrical Conductivity: Equal Weight (Specific), % IACS 120
120

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.6
2.7
Embodied Carbon, kg CO2/kg material 8.0
8.7
Embodied Energy, MJ/kg 150
160
Embodied Water, L/kg 1070
1190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.3
12 to 23
Resilience: Unit (Modulus of Resilience), kJ/m3 25
210 to 430
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 54
51
Strength to Weight: Axial, points 12
23 to 30
Strength to Weight: Bending, points 20
31 to 36
Thermal Diffusivity, mm2/s 58
57
Thermal Shock Resistance, points 5.1
10 to 13

Alloy Composition


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Aluminum (Al), % 86 to 90
96.6 to 97.8
Copper (Cu), % 0 to 0.25
0 to 0.1
Iron (Fe), % 0 to 0.8
0 to 0.1
Magnesium (Mg), % 1.0 to 2.0
2.2 to 2.8
Manganese (Mn), % 0 to 0.1
0 to 0.1
Silicon (Si), % 9.0 to 10.5
0 to 0.080
Vanadium (V), % 0
0 to 0.050
Zinc (Zn), % 0 to 0.2
0 to 0.050
Residuals, % 0 to 0.15
0 to 0.1