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4004 Aluminum vs. ACI-ASTM CB7Cu-2 Steel

4004 aluminum belongs to the aluminum alloys classification, while ACI-ASTM CB7Cu-2 steel belongs to the iron alloys. There are 28 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 4004 aluminum and the bottom bar is ACI-ASTM CB7Cu-2 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 71
190
Elongation at Break, % 2.4
5.7 to 11
Fatigue Strength, MPa 42
420 to 590
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 27
75
Tensile Strength: Ultimate (UTS), MPa 110
960 to 1350
Tensile Strength: Yield (Proof), MPa 60
760 to 1180

Thermal Properties

Latent Heat of Fusion, J/g 540
280
Melting Completion (Liquidus), °C 600
1430
Melting Onset (Solidus), °C 560
1380
Specific Heat Capacity, J/kg-K 910
480
Thermal Conductivity, W/m-K 130
17
Thermal Expansion, µm/m-K 22
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33
2.1
Electrical Conductivity: Equal Weight (Specific), % IACS 120
2.4

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
13
Density, g/cm3 2.6
7.8
Embodied Carbon, kg CO2/kg material 8.0
2.6
Embodied Energy, MJ/kg 150
38
Embodied Water, L/kg 1070
130

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.3
71 to 120
Resilience: Unit (Modulus of Resilience), kJ/m3 25
1510 to 3600
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 54
25
Strength to Weight: Axial, points 12
34 to 48
Strength to Weight: Bending, points 20
28 to 35
Thermal Diffusivity, mm2/s 58
4.6
Thermal Shock Resistance, points 5.1
32 to 45

Alloy Composition


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Aluminum (Al), % 86 to 90
0
Carbon (C), % 0
0 to 0.070
Chromium (Cr), % 0
14 to 15.5
Copper (Cu), % 0 to 0.25
2.5 to 3.2
Iron (Fe), % 0 to 0.8
73.6 to 79
Magnesium (Mg), % 1.0 to 2.0
0
Manganese (Mn), % 0 to 0.1
0 to 0.7
Nickel (Ni), % 0
4.5 to 5.5
Niobium (Nb), % 0
0 to 0.35
Nitrogen (N), % 0
0 to 0.050
Phosphorus (P), % 0
0 to 0.035
Silicon (Si), % 9.0 to 10.5
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0 to 0.15
0