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4004 Aluminum vs. ACI-ASTM CF8C Steel

4004 aluminum belongs to the aluminum alloys classification, while ACI-ASTM CF8C steel belongs to the iron alloys. There are 29 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 4004 aluminum and the bottom bar is ACI-ASTM CF8C steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 71
200
Elongation at Break, % 2.4
40
Fatigue Strength, MPa 42
220
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 27
77
Tensile Strength: Ultimate (UTS), MPa 110
530
Tensile Strength: Yield (Proof), MPa 60
260

Thermal Properties

Latent Heat of Fusion, J/g 540
300
Maximum Temperature: Mechanical, °C 160
980
Melting Completion (Liquidus), °C 600
1420
Melting Onset (Solidus), °C 560
1430
Specific Heat Capacity, J/kg-K 910
480
Thermal Conductivity, W/m-K 130
16
Thermal Expansion, µm/m-K 22
17

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33
2.0
Electrical Conductivity: Equal Weight (Specific), % IACS 120
2.3

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
19
Density, g/cm3 2.6
7.8
Embodied Carbon, kg CO2/kg material 8.0
3.7
Embodied Energy, MJ/kg 150
53
Embodied Water, L/kg 1070
150

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.3
180
Resilience: Unit (Modulus of Resilience), kJ/m3 25
170
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 54
25
Strength to Weight: Axial, points 12
19
Strength to Weight: Bending, points 20
19
Thermal Diffusivity, mm2/s 58
4.3
Thermal Shock Resistance, points 5.1
11

Alloy Composition


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Aluminum (Al), % 86 to 90
0
Carbon (C), % 0
0 to 0.080
Chromium (Cr), % 0
18 to 21
Copper (Cu), % 0 to 0.25
0
Iron (Fe), % 0 to 0.8
61.8 to 73
Magnesium (Mg), % 1.0 to 2.0
0
Manganese (Mn), % 0 to 0.1
0 to 1.5
Molybdenum (Mo), % 0
0 to 0.5
Nickel (Ni), % 0
9.0 to 12
Niobium (Nb), % 0
0 to 1.0
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 9.0 to 10.5
0 to 2.0
Sulfur (S), % 0
0 to 0.040
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0 to 0.15
0