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4004 Aluminum vs. AWS ERNiCrFe-5

4004 aluminum belongs to the aluminum alloys classification, while AWS ERNiCrFe-5 belongs to the nickel alloys. There are 24 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 4004 aluminum and the bottom bar is AWS ERNiCrFe-5.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 71
190
Elongation at Break, % 2.4
34
Poisson's Ratio 0.33
0.3
Shear Modulus, GPa 27
74
Tensile Strength: Ultimate (UTS), MPa 110
630

Thermal Properties

Latent Heat of Fusion, J/g 540
310
Melting Completion (Liquidus), °C 600
1390
Melting Onset (Solidus), °C 560
1340
Specific Heat Capacity, J/kg-K 910
450
Thermal Conductivity, W/m-K 130
14
Thermal Expansion, µm/m-K 22
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33
1.6
Electrical Conductivity: Equal Weight (Specific), % IACS 120
1.7

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
65
Density, g/cm3 2.6
8.5
Embodied Carbon, kg CO2/kg material 8.0
11
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1070
250

Common Calculations

Stiffness to Weight: Axial, points 15
12
Stiffness to Weight: Bending, points 54
23
Strength to Weight: Axial, points 12
20
Strength to Weight: Bending, points 20
19
Thermal Diffusivity, mm2/s 58
3.6
Thermal Shock Resistance, points 5.1
19

Alloy Composition


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Aluminum (Al), % 86 to 90
0
Carbon (C), % 0
0 to 0.080
Chromium (Cr), % 0
14 to 17
Cobalt (Co), % 0
0 to 0.12
Copper (Cu), % 0 to 0.25
0 to 0.5
Iron (Fe), % 0 to 0.8
6.0 to 10
Magnesium (Mg), % 1.0 to 2.0
0
Manganese (Mn), % 0 to 0.1
0 to 1.0
Nickel (Ni), % 0
70 to 78.5
Niobium (Nb), % 0
1.5 to 3.0
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 9.0 to 10.5
0 to 0.35
Sulfur (S), % 0
0 to 0.015
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0 to 0.15
0 to 0.5