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4004 Aluminum vs. AWS ERNiCrMo-10

4004 aluminum belongs to the aluminum alloys classification, while AWS ERNiCrMo-10 belongs to the nickel alloys. There are 24 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 4004 aluminum and the bottom bar is AWS ERNiCrMo-10.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 71
220
Elongation at Break, % 2.4
28
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 27
84
Tensile Strength: Ultimate (UTS), MPa 110
790

Thermal Properties

Latent Heat of Fusion, J/g 540
320
Melting Completion (Liquidus), °C 600
1550
Melting Onset (Solidus), °C 560
1490
Specific Heat Capacity, J/kg-K 910
420
Thermal Conductivity, W/m-K 130
10
Thermal Expansion, µm/m-K 22
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33
1.5
Electrical Conductivity: Equal Weight (Specific), % IACS 120
1.5

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
70
Density, g/cm3 2.6
8.9
Embodied Carbon, kg CO2/kg material 8.0
12
Embodied Energy, MJ/kg 150
160
Embodied Water, L/kg 1070
300

Common Calculations

Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 54
23
Strength to Weight: Axial, points 12
25
Strength to Weight: Bending, points 20
21
Thermal Diffusivity, mm2/s 58
2.7
Thermal Shock Resistance, points 5.1
21

Alloy Composition


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Aluminum (Al), % 86 to 90
0
Carbon (C), % 0
0 to 0.015
Chromium (Cr), % 0
20 to 22.5
Cobalt (Co), % 0
0 to 2.5
Copper (Cu), % 0 to 0.25
0 to 0.5
Iron (Fe), % 0 to 0.8
2.0 to 6.0
Magnesium (Mg), % 1.0 to 2.0
0
Manganese (Mn), % 0 to 0.1
0 to 0.5
Molybdenum (Mo), % 0
12.5 to 14.5
Nickel (Ni), % 0
49 to 63
Phosphorus (P), % 0
0 to 0.020
Silicon (Si), % 9.0 to 10.5
0 to 0.080
Sulfur (S), % 0
0 to 0.010
Tungsten (W), % 0
2.5 to 3.5
Vanadium (V), % 0
0 to 0.35
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0 to 0.15
0 to 0.5