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4004 Aluminum vs. AWS ERNiCu-7

4004 aluminum belongs to the aluminum alloys classification, while AWS ERNiCu-7 belongs to the nickel alloys. There are 24 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 4004 aluminum and the bottom bar is AWS ERNiCu-7.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 71
160
Elongation at Break, % 2.4
34
Poisson's Ratio 0.33
0.32
Shear Modulus, GPa 27
61
Tensile Strength: Ultimate (UTS), MPa 110
550

Thermal Properties

Latent Heat of Fusion, J/g 540
280
Melting Completion (Liquidus), °C 600
1280
Melting Onset (Solidus), °C 560
1240
Specific Heat Capacity, J/kg-K 910
440
Thermal Conductivity, W/m-K 130
20
Thermal Expansion, µm/m-K 22
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33
3.2
Electrical Conductivity: Equal Weight (Specific), % IACS 120
3.3

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
50
Density, g/cm3 2.6
8.7
Embodied Carbon, kg CO2/kg material 8.0
8.5
Embodied Energy, MJ/kg 150
120
Embodied Water, L/kg 1070
250

Common Calculations

Stiffness to Weight: Axial, points 15
10
Stiffness to Weight: Bending, points 54
21
Strength to Weight: Axial, points 12
18
Strength to Weight: Bending, points 20
17
Thermal Diffusivity, mm2/s 58
5.3
Thermal Shock Resistance, points 5.1
19

Alloy Composition


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Aluminum (Al), % 86 to 90
0 to 1.3
Carbon (C), % 0
0 to 0.15
Copper (Cu), % 0 to 0.25
18.3 to 36.5
Iron (Fe), % 0 to 0.8
0 to 2.5
Magnesium (Mg), % 1.0 to 2.0
0
Manganese (Mn), % 0 to 0.1
0 to 4.0
Nickel (Ni), % 0
62 to 69
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 9.0 to 10.5
0 to 1.3
Sulfur (S), % 0
0 to 0.015
Titanium (Ti), % 0
1.5 to 3.0
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0 to 0.15
0 to 0.5