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4004 Aluminum vs. EN 1.0599 Steel

4004 aluminum belongs to the aluminum alloys classification, while EN 1.0599 steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 4004 aluminum and the bottom bar is EN 1.0599 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 71
190
Elongation at Break, % 2.4
20
Fatigue Strength, MPa 42
310
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 27
73
Shear Strength, MPa 63
390
Tensile Strength: Ultimate (UTS), MPa 110
620
Tensile Strength: Yield (Proof), MPa 60
440

Thermal Properties

Latent Heat of Fusion, J/g 540
250
Maximum Temperature: Mechanical, °C 160
400
Melting Completion (Liquidus), °C 600
1460
Melting Onset (Solidus), °C 560
1420
Specific Heat Capacity, J/kg-K 910
470
Thermal Conductivity, W/m-K 130
47
Thermal Expansion, µm/m-K 22
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33
7.4
Electrical Conductivity: Equal Weight (Specific), % IACS 120
8.5

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
2.4
Density, g/cm3 2.6
7.8
Embodied Carbon, kg CO2/kg material 8.0
1.8
Embodied Energy, MJ/kg 150
24
Embodied Water, L/kg 1070
50

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.3
110
Resilience: Unit (Modulus of Resilience), kJ/m3 25
520
Stiffness to Weight: Axial, points 15
13
Stiffness to Weight: Bending, points 54
24
Strength to Weight: Axial, points 12
22
Strength to Weight: Bending, points 20
21
Thermal Diffusivity, mm2/s 58
13
Thermal Shock Resistance, points 5.1
20

Alloy Composition


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Aluminum (Al), % 86 to 90
0.010 to 0.050
Carbon (C), % 0
0.16 to 0.22
Chromium (Cr), % 0
0 to 0.3
Copper (Cu), % 0 to 0.25
0 to 0.3
Iron (Fe), % 0 to 0.8
96.1 to 98.4
Magnesium (Mg), % 1.0 to 2.0
0
Manganese (Mn), % 0 to 0.1
1.3 to 1.7
Molybdenum (Mo), % 0
0 to 0.080
Nickel (Ni), % 0
0 to 0.4
Niobium (Nb), % 0
0 to 0.070
Nitrogen (N), % 0
0 to 0.020
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 9.0 to 10.5
0.1 to 0.5
Sulfur (S), % 0
0 to 0.035
Titanium (Ti), % 0
0 to 0.050
Vanadium (V), % 0
0.080 to 0.15
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0 to 0.15
0