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4004 Aluminum vs. EN 1.1181 Steel

4004 aluminum belongs to the aluminum alloys classification, while EN 1.1181 steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 4004 aluminum and the bottom bar is EN 1.1181 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 71
190
Elongation at Break, % 2.4
19 to 20
Fatigue Strength, MPa 42
190 to 260
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 27
73
Shear Strength, MPa 63
350 to 390
Tensile Strength: Ultimate (UTS), MPa 110
560 to 620
Tensile Strength: Yield (Proof), MPa 60
280 to 380

Thermal Properties

Latent Heat of Fusion, J/g 540
250
Maximum Temperature: Mechanical, °C 160
400
Melting Completion (Liquidus), °C 600
1460
Melting Onset (Solidus), °C 560
1420
Specific Heat Capacity, J/kg-K 910
470
Thermal Conductivity, W/m-K 130
42
Thermal Expansion, µm/m-K 22
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33
7.2
Electrical Conductivity: Equal Weight (Specific), % IACS 120
8.3

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
2.1
Density, g/cm3 2.6
7.8
Embodied Carbon, kg CO2/kg material 8.0
1.4
Embodied Energy, MJ/kg 150
19
Embodied Water, L/kg 1070
47

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.3
90 to 110
Resilience: Unit (Modulus of Resilience), kJ/m3 25
210 to 380
Stiffness to Weight: Axial, points 15
13
Stiffness to Weight: Bending, points 54
24
Strength to Weight: Axial, points 12
20 to 22
Strength to Weight: Bending, points 20
19 to 21
Thermal Diffusivity, mm2/s 58
11
Thermal Shock Resistance, points 5.1
19 to 21

Alloy Composition


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Aluminum (Al), % 86 to 90
0
Carbon (C), % 0
0.32 to 0.39
Chromium (Cr), % 0
0 to 0.4
Copper (Cu), % 0 to 0.25
0
Iron (Fe), % 0 to 0.8
97.4 to 99.18
Magnesium (Mg), % 1.0 to 2.0
0
Manganese (Mn), % 0 to 0.1
0.5 to 0.8
Molybdenum (Mo), % 0
0 to 0.1
Nickel (Ni), % 0
0 to 0.4
Phosphorus (P), % 0
0 to 0.035
Silicon (Si), % 9.0 to 10.5
0 to 0.4
Sulfur (S), % 0
0 to 0.035
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0 to 0.15
0