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4004 Aluminum vs. EN 1.3975 Stainless Steel

4004 aluminum belongs to the aluminum alloys classification, while EN 1.3975 stainless steel belongs to the iron alloys. There are 25 material properties with values for both materials. Properties with values for just one material (9, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 4004 aluminum and the bottom bar is EN 1.3975 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 71
190
Elongation at Break, % 2.4
27
Fatigue Strength, MPa 42
230
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 27
76
Tensile Strength: Ultimate (UTS), MPa 110
660
Tensile Strength: Yield (Proof), MPa 60
320

Thermal Properties

Latent Heat of Fusion, J/g 540
340
Maximum Temperature: Mechanical, °C 160
910
Melting Completion (Liquidus), °C 600
1360
Melting Onset (Solidus), °C 560
1320
Specific Heat Capacity, J/kg-K 910
500
Thermal Expansion, µm/m-K 22
16

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
15
Density, g/cm3 2.6
7.5
Embodied Carbon, kg CO2/kg material 8.0
3.3
Embodied Energy, MJ/kg 150
47
Embodied Water, L/kg 1070
150

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.3
150
Resilience: Unit (Modulus of Resilience), kJ/m3 25
270
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 54
26
Strength to Weight: Axial, points 12
24
Strength to Weight: Bending, points 20
22
Thermal Shock Resistance, points 5.1
15

Alloy Composition


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Aluminum (Al), % 86 to 90
0
Carbon (C), % 0
0 to 0.050
Chromium (Cr), % 0
16 to 18
Copper (Cu), % 0 to 0.25
0
Iron (Fe), % 0 to 0.8
58.2 to 65.4
Magnesium (Mg), % 1.0 to 2.0
0
Manganese (Mn), % 0 to 0.1
7.0 to 9.0
Molybdenum (Mo), % 0
0 to 1.0
Nickel (Ni), % 0
8.0 to 9.0
Nitrogen (N), % 0
0.080 to 0.18
Phosphorus (P), % 0
0 to 0.045
Silicon (Si), % 9.0 to 10.5
3.5 to 4.5
Sulfur (S), % 0
0 to 0.030
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0 to 0.15
0