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4004 Aluminum vs. EN 1.4527 Stainless Steel

4004 aluminum belongs to the aluminum alloys classification, while EN 1.4527 stainless steel belongs to the iron alloys. There are 27 material properties with values for both materials. Properties with values for just one material (8, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 4004 aluminum and the bottom bar is EN 1.4527 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 71
200
Elongation at Break, % 2.4
40
Fatigue Strength, MPa 42
170
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 27
77
Tensile Strength: Ultimate (UTS), MPa 110
480
Tensile Strength: Yield (Proof), MPa 60
190

Thermal Properties

Latent Heat of Fusion, J/g 540
310
Maximum Temperature: Mechanical, °C 160
1100
Melting Completion (Liquidus), °C 600
1410
Melting Onset (Solidus), °C 560
1360
Specific Heat Capacity, J/kg-K 910
470
Thermal Conductivity, W/m-K 130
15
Thermal Expansion, µm/m-K 22
15

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
32
Density, g/cm3 2.6
8.1
Embodied Carbon, kg CO2/kg material 8.0
5.6
Embodied Energy, MJ/kg 150
78
Embodied Water, L/kg 1070
210

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.3
150
Resilience: Unit (Modulus of Resilience), kJ/m3 25
95
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 54
24
Strength to Weight: Axial, points 12
17
Strength to Weight: Bending, points 20
17
Thermal Diffusivity, mm2/s 58
4.0
Thermal Shock Resistance, points 5.1
12

Alloy Composition


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Aluminum (Al), % 86 to 90
0
Carbon (C), % 0
0 to 0.060
Chromium (Cr), % 0
19 to 22
Copper (Cu), % 0 to 0.25
3.0 to 4.0
Iron (Fe), % 0 to 0.8
37.4 to 48.5
Magnesium (Mg), % 1.0 to 2.0
0
Manganese (Mn), % 0 to 0.1
0 to 1.5
Molybdenum (Mo), % 0
2.0 to 3.0
Nickel (Ni), % 0
27.5 to 30.5
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 9.0 to 10.5
0 to 1.5
Sulfur (S), % 0
0 to 0.030
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0 to 0.15
0