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4004 Aluminum vs. EN 1.4612 Stainless Steel

4004 aluminum belongs to the aluminum alloys classification, while EN 1.4612 stainless steel belongs to the iron alloys. There are 25 material properties with values for both materials. Properties with values for just one material (9, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 4004 aluminum and the bottom bar is EN 1.4612 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 71
190
Elongation at Break, % 2.4
11
Fatigue Strength, MPa 42
860 to 950
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 27
76
Shear Strength, MPa 63
1010 to 1110
Tensile Strength: Ultimate (UTS), MPa 110
1690 to 1850
Tensile Strength: Yield (Proof), MPa 60
1570 to 1730

Thermal Properties

Latent Heat of Fusion, J/g 540
280
Maximum Temperature: Mechanical, °C 160
790
Melting Completion (Liquidus), °C 600
1450
Melting Onset (Solidus), °C 560
1400
Specific Heat Capacity, J/kg-K 910
480
Thermal Expansion, µm/m-K 22
11

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
16
Density, g/cm3 2.6
7.9
Embodied Carbon, kg CO2/kg material 8.0
3.6
Embodied Energy, MJ/kg 150
50
Embodied Water, L/kg 1070
140

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.3
190 to 210
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 54
25
Strength to Weight: Axial, points 12
60 to 65
Strength to Weight: Bending, points 20
40 to 43
Thermal Shock Resistance, points 5.1
58 to 63

Alloy Composition


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Aluminum (Al), % 86 to 90
1.4 to 1.8
Carbon (C), % 0
0 to 0.015
Chromium (Cr), % 0
11 to 12.5
Copper (Cu), % 0 to 0.25
0
Iron (Fe), % 0 to 0.8
71.5 to 75.5
Magnesium (Mg), % 1.0 to 2.0
0
Manganese (Mn), % 0 to 0.1
0 to 0.1
Molybdenum (Mo), % 0
1.8 to 2.3
Nickel (Ni), % 0
10.2 to 11.3
Nitrogen (N), % 0
0 to 0.010
Phosphorus (P), % 0
0 to 0.010
Silicon (Si), % 9.0 to 10.5
0 to 0.1
Sulfur (S), % 0
0 to 0.0050
Titanium (Ti), % 0
0.2 to 0.5
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0 to 0.15
0