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4004 Aluminum vs. EN 1.7725 Steel

4004 aluminum belongs to the aluminum alloys classification, while EN 1.7725 steel belongs to the iron alloys. There are 29 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 4004 aluminum and the bottom bar is EN 1.7725 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 71
190
Elongation at Break, % 2.4
14
Fatigue Strength, MPa 42
390 to 550
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 27
73
Tensile Strength: Ultimate (UTS), MPa 110
830 to 1000
Tensile Strength: Yield (Proof), MPa 60
610 to 860

Thermal Properties

Latent Heat of Fusion, J/g 540
250
Maximum Temperature: Mechanical, °C 160
440
Melting Completion (Liquidus), °C 600
1460
Melting Onset (Solidus), °C 560
1420
Specific Heat Capacity, J/kg-K 910
470
Thermal Conductivity, W/m-K 130
39
Thermal Expansion, µm/m-K 22
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33
7.4
Electrical Conductivity: Equal Weight (Specific), % IACS 120
8.6

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
2.9
Density, g/cm3 2.6
7.8
Embodied Carbon, kg CO2/kg material 8.0
1.8
Embodied Energy, MJ/kg 150
24
Embodied Water, L/kg 1070
54

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.3
110 to 130
Resilience: Unit (Modulus of Resilience), kJ/m3 25
980 to 1940
Stiffness to Weight: Axial, points 15
13
Stiffness to Weight: Bending, points 54
24
Strength to Weight: Axial, points 12
29 to 35
Strength to Weight: Bending, points 20
25 to 28
Thermal Diffusivity, mm2/s 58
11
Thermal Shock Resistance, points 5.1
24 to 29

Alloy Composition


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Aluminum (Al), % 86 to 90
0
Carbon (C), % 0
0.27 to 0.34
Chromium (Cr), % 0
1.3 to 1.7
Copper (Cu), % 0 to 0.25
0
Iron (Fe), % 0 to 0.8
95.7 to 97.5
Magnesium (Mg), % 1.0 to 2.0
0
Manganese (Mn), % 0 to 0.1
0.6 to 1.0
Molybdenum (Mo), % 0
0.3 to 0.5
Phosphorus (P), % 0
0 to 0.025
Silicon (Si), % 9.0 to 10.5
0 to 0.6
Sulfur (S), % 0
0 to 0.030
Vanadium (V), % 0
0.050 to 0.15
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0 to 0.15
0