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4004 Aluminum vs. EN AC-45400 Aluminum

Both 4004 aluminum and EN AC-45400 aluminum are aluminum alloys. They have a moderately high 94% of their average alloy composition in common. There are 29 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown.

For each property being compared, the top bar is 4004 aluminum and the bottom bar is EN AC-45400 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 71
72
Elongation at Break, % 2.4
6.7
Fatigue Strength, MPa 42
55
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 27
27
Tensile Strength: Ultimate (UTS), MPa 110
260
Tensile Strength: Yield (Proof), MPa 60
130

Thermal Properties

Latent Heat of Fusion, J/g 540
470
Maximum Temperature: Mechanical, °C 160
170
Melting Completion (Liquidus), °C 600
630
Melting Onset (Solidus), °C 560
560
Specific Heat Capacity, J/kg-K 910
880
Thermal Conductivity, W/m-K 130
140
Thermal Expansion, µm/m-K 22
22

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33
30
Electrical Conductivity: Equal Weight (Specific), % IACS 120
95

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
10
Density, g/cm3 2.6
2.8
Embodied Carbon, kg CO2/kg material 8.0
7.8
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1070
1100

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.3
14
Resilience: Unit (Modulus of Resilience), kJ/m3 25
110
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 54
49
Strength to Weight: Axial, points 12
25
Strength to Weight: Bending, points 20
32
Thermal Diffusivity, mm2/s 58
54
Thermal Shock Resistance, points 5.1
12

Alloy Composition


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Aluminum (Al), % 86 to 90
88.4 to 92.9
Copper (Cu), % 0 to 0.25
2.6 to 3.6
Iron (Fe), % 0 to 0.8
0 to 0.6
Lead (Pb), % 0
0 to 0.1
Magnesium (Mg), % 1.0 to 2.0
0 to 0.050
Manganese (Mn), % 0 to 0.1
0 to 0.55
Nickel (Ni), % 0
0 to 0.1
Silicon (Si), % 9.0 to 10.5
4.5 to 6.0
Tin (Sn), % 0
0 to 0.050
Titanium (Ti), % 0
0 to 0.25
Zinc (Zn), % 0 to 0.2
0 to 0.2
Residuals, % 0 to 0.15
0 to 0.15