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4004 Aluminum vs. Grade 38 Titanium

4004 aluminum belongs to the aluminum alloys classification, while grade 38 titanium belongs to the titanium alloys. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown.

For each property being compared, the top bar is 4004 aluminum and the bottom bar is grade 38 titanium.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 71
110
Elongation at Break, % 2.4
11
Fatigue Strength, MPa 42
530
Poisson's Ratio 0.33
0.32
Shear Modulus, GPa 27
40
Shear Strength, MPa 63
600
Tensile Strength: Ultimate (UTS), MPa 110
1000
Tensile Strength: Yield (Proof), MPa 60
910

Thermal Properties

Latent Heat of Fusion, J/g 540
410
Maximum Temperature: Mechanical, °C 160
330
Melting Completion (Liquidus), °C 600
1620
Melting Onset (Solidus), °C 560
1570
Specific Heat Capacity, J/kg-K 910
550
Thermal Conductivity, W/m-K 130
8.0
Thermal Expansion, µm/m-K 22
9.3

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33
1.2
Electrical Conductivity: Equal Weight (Specific), % IACS 120
2.4

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
36
Density, g/cm3 2.6
4.5
Embodied Carbon, kg CO2/kg material 8.0
35
Embodied Energy, MJ/kg 150
560
Embodied Water, L/kg 1070
160

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.3
110
Resilience: Unit (Modulus of Resilience), kJ/m3 25
3840
Stiffness to Weight: Axial, points 15
13
Stiffness to Weight: Bending, points 54
35
Strength to Weight: Axial, points 12
62
Strength to Weight: Bending, points 20
49
Thermal Diffusivity, mm2/s 58
3.2
Thermal Shock Resistance, points 5.1
72

Alloy Composition


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Aluminum (Al), % 86 to 90
3.5 to 4.5
Carbon (C), % 0
0 to 0.080
Copper (Cu), % 0 to 0.25
0
Hydrogen (H), % 0
0 to 0.015
Iron (Fe), % 0 to 0.8
1.2 to 1.8
Magnesium (Mg), % 1.0 to 2.0
0
Manganese (Mn), % 0 to 0.1
0
Nitrogen (N), % 0
0 to 0.030
Oxygen (O), % 0
0.2 to 0.3
Silicon (Si), % 9.0 to 10.5
0
Titanium (Ti), % 0
89.9 to 93.1
Vanadium (V), % 0
2.0 to 3.0
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0 to 0.15
0 to 0.4