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4004 Aluminum vs. C62500 Bronze

4004 aluminum belongs to the aluminum alloys classification, while C62500 bronze belongs to the copper alloys. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 4004 aluminum and the bottom bar is C62500 bronze.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 71
110
Elongation at Break, % 2.4
1.0
Fatigue Strength, MPa 42
460
Poisson's Ratio 0.33
0.34
Shear Modulus, GPa 27
42
Shear Strength, MPa 63
410
Tensile Strength: Ultimate (UTS), MPa 110
690
Tensile Strength: Yield (Proof), MPa 60
410

Thermal Properties

Latent Heat of Fusion, J/g 540
230
Maximum Temperature: Mechanical, °C 160
230
Melting Completion (Liquidus), °C 600
1050
Melting Onset (Solidus), °C 560
1050
Specific Heat Capacity, J/kg-K 910
460
Thermal Conductivity, W/m-K 130
47
Thermal Expansion, µm/m-K 22
18

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33
10
Electrical Conductivity: Equal Weight (Specific), % IACS 120
11

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
26
Density, g/cm3 2.6
8.1
Embodied Carbon, kg CO2/kg material 8.0
3.3
Embodied Energy, MJ/kg 150
55
Embodied Water, L/kg 1070
410

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.3
6.0
Resilience: Unit (Modulus of Resilience), kJ/m3 25
750
Stiffness to Weight: Axial, points 15
7.8
Stiffness to Weight: Bending, points 54
20
Strength to Weight: Axial, points 12
24
Strength to Weight: Bending, points 20
22
Thermal Diffusivity, mm2/s 58
13
Thermal Shock Resistance, points 5.1
24

Alloy Composition


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Aluminum (Al), % 86 to 90
12.5 to 13.5
Copper (Cu), % 0 to 0.25
78.5 to 84
Iron (Fe), % 0 to 0.8
3.5 to 5.5
Magnesium (Mg), % 1.0 to 2.0
0
Manganese (Mn), % 0 to 0.1
0 to 2.0
Silicon (Si), % 9.0 to 10.5
0
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0 to 0.15
0 to 0.5