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4004 Aluminum vs. C84400 Valve Metal

4004 aluminum belongs to the aluminum alloys classification, while C84400 valve metal belongs to the copper alloys. There are 28 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 4004 aluminum and the bottom bar is C84400 valve metal.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 71
100
Elongation at Break, % 2.4
19
Poisson's Ratio 0.33
0.34
Shear Modulus, GPa 27
39
Tensile Strength: Ultimate (UTS), MPa 110
230
Tensile Strength: Yield (Proof), MPa 60
110

Thermal Properties

Latent Heat of Fusion, J/g 540
180
Maximum Temperature: Mechanical, °C 160
160
Melting Completion (Liquidus), °C 600
1000
Melting Onset (Solidus), °C 560
840
Specific Heat Capacity, J/kg-K 910
370
Thermal Conductivity, W/m-K 130
72
Thermal Expansion, µm/m-K 22
19

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33
16
Electrical Conductivity: Equal Weight (Specific), % IACS 120
17

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
29
Density, g/cm3 2.6
8.8
Embodied Carbon, kg CO2/kg material 8.0
2.8
Embodied Energy, MJ/kg 150
46
Embodied Water, L/kg 1070
340

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.3
36
Resilience: Unit (Modulus of Resilience), kJ/m3 25
58
Stiffness to Weight: Axial, points 15
6.6
Stiffness to Weight: Bending, points 54
18
Strength to Weight: Axial, points 12
7.2
Strength to Weight: Bending, points 20
9.4
Thermal Diffusivity, mm2/s 58
22
Thermal Shock Resistance, points 5.1
8.3

Alloy Composition


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Aluminum (Al), % 86 to 90
0 to 0.0050
Antimony (Sb), % 0
0 to 0.25
Copper (Cu), % 0 to 0.25
78 to 82
Iron (Fe), % 0 to 0.8
0 to 0.4
Lead (Pb), % 0
6.0 to 8.0
Magnesium (Mg), % 1.0 to 2.0
0
Manganese (Mn), % 0 to 0.1
0
Nickel (Ni), % 0
0 to 1.0
Phosphorus (P), % 0
0 to 1.5
Silicon (Si), % 9.0 to 10.5
0 to 0.0050
Sulfur (S), % 0
0 to 0.080
Tin (Sn), % 0
2.3 to 3.5
Zinc (Zn), % 0 to 0.2
7.0 to 10
Residuals, % 0 to 0.15
0 to 0.7