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4004 Aluminum vs. C90400 Bronze

4004 aluminum belongs to the aluminum alloys classification, while C90400 bronze belongs to the copper alloys. There are 28 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 4004 aluminum and the bottom bar is C90400 bronze.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 71
110
Elongation at Break, % 2.4
24
Poisson's Ratio 0.33
0.34
Shear Modulus, GPa 27
41
Tensile Strength: Ultimate (UTS), MPa 110
310
Tensile Strength: Yield (Proof), MPa 60
180

Thermal Properties

Latent Heat of Fusion, J/g 540
190
Maximum Temperature: Mechanical, °C 160
170
Melting Completion (Liquidus), °C 600
990
Melting Onset (Solidus), °C 560
850
Specific Heat Capacity, J/kg-K 910
370
Thermal Conductivity, W/m-K 130
75
Thermal Expansion, µm/m-K 22
18

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33
12
Electrical Conductivity: Equal Weight (Specific), % IACS 120
12

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
34
Density, g/cm3 2.6
8.7
Embodied Carbon, kg CO2/kg material 8.0
3.5
Embodied Energy, MJ/kg 150
56
Embodied Water, L/kg 1070
370

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.3
65
Resilience: Unit (Modulus of Resilience), kJ/m3 25
150
Stiffness to Weight: Axial, points 15
7.0
Stiffness to Weight: Bending, points 54
18
Strength to Weight: Axial, points 12
10
Strength to Weight: Bending, points 20
12
Thermal Diffusivity, mm2/s 58
23
Thermal Shock Resistance, points 5.1
11

Alloy Composition


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Aluminum (Al), % 86 to 90
0 to 0.0050
Antimony (Sb), % 0
0 to 0.020
Boron (B), % 0
0 to 0.1
Copper (Cu), % 0 to 0.25
86 to 89
Iron (Fe), % 0 to 0.8
0 to 0.4
Lead (Pb), % 0
0 to 0.090
Magnesium (Mg), % 1.0 to 2.0
0
Manganese (Mn), % 0 to 0.1
0 to 0.010
Nickel (Ni), % 0
0 to 1.0
Phosphorus (P), % 0
0 to 0.050
Silicon (Si), % 9.0 to 10.5
0 to 0.0050
Sulfur (S), % 0
0.1 to 0.65
Tin (Sn), % 0
7.5 to 8.5
Zinc (Zn), % 0 to 0.2
1.0 to 5.0
Zirconium (Zr), % 0
0 to 0.1
Residuals, % 0 to 0.15
0 to 0.7