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4004 Aluminum vs. N06603 Nickel

4004 aluminum belongs to the aluminum alloys classification, while N06603 nickel belongs to the nickel alloys. There are 30 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 4004 aluminum and the bottom bar is N06603 nickel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 71
190
Elongation at Break, % 2.4
28
Fatigue Strength, MPa 42
230
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 27
76
Shear Strength, MPa 63
480
Tensile Strength: Ultimate (UTS), MPa 110
740
Tensile Strength: Yield (Proof), MPa 60
340

Thermal Properties

Latent Heat of Fusion, J/g 540
320
Maximum Temperature: Mechanical, °C 160
1000
Melting Completion (Liquidus), °C 600
1340
Melting Onset (Solidus), °C 560
1300
Specific Heat Capacity, J/kg-K 910
480
Thermal Conductivity, W/m-K 130
11
Thermal Expansion, µm/m-K 22
14

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33
1.5
Electrical Conductivity: Equal Weight (Specific), % IACS 120
1.6

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
50
Density, g/cm3 2.6
8.2
Embodied Carbon, kg CO2/kg material 8.0
8.4
Embodied Energy, MJ/kg 150
120
Embodied Water, L/kg 1070
300

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.3
170
Resilience: Unit (Modulus of Resilience), kJ/m3 25
300
Stiffness to Weight: Axial, points 15
13
Stiffness to Weight: Bending, points 54
24
Strength to Weight: Axial, points 12
25
Strength to Weight: Bending, points 20
22
Thermal Diffusivity, mm2/s 58
2.9
Thermal Shock Resistance, points 5.1
20

Alloy Composition


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Aluminum (Al), % 86 to 90
2.4 to 3.0
Carbon (C), % 0
0.2 to 0.4
Chromium (Cr), % 0
24 to 26
Copper (Cu), % 0 to 0.25
0 to 0.5
Iron (Fe), % 0 to 0.8
8.0 to 11
Magnesium (Mg), % 1.0 to 2.0
0
Manganese (Mn), % 0 to 0.1
0 to 0.15
Nickel (Ni), % 0
57.7 to 65.6
Phosphorus (P), % 0
0 to 0.2
Silicon (Si), % 9.0 to 10.5
0 to 0.5
Sulfur (S), % 0
0 to 0.010
Titanium (Ti), % 0
0.010 to 0.25
Yttrium (Y), % 0
0.010 to 0.15
Zinc (Zn), % 0 to 0.2
0.010 to 0.1
Residuals, % 0 to 0.15
0