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4004 Aluminum vs. ZE41A Magnesium

4004 aluminum belongs to the aluminum alloys classification, while ZE41A magnesium belongs to the magnesium alloys. There are 30 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown.

For each property being compared, the top bar is 4004 aluminum and the bottom bar is ZE41A magnesium.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 71
45
Elongation at Break, % 2.4
3.3
Fatigue Strength, MPa 42
98
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 27
18
Shear Strength, MPa 63
150
Tensile Strength: Ultimate (UTS), MPa 110
210
Tensile Strength: Yield (Proof), MPa 60
140

Thermal Properties

Latent Heat of Fusion, J/g 540
330
Maximum Temperature: Mechanical, °C 160
150
Melting Completion (Liquidus), °C 600
640
Melting Onset (Solidus), °C 560
540
Specific Heat Capacity, J/kg-K 910
970
Thermal Conductivity, W/m-K 130
110
Thermal Expansion, µm/m-K 22
27

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33
27
Electrical Conductivity: Equal Weight (Specific), % IACS 120
130

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
18
Density, g/cm3 2.6
1.9
Embodied Carbon, kg CO2/kg material 8.0
24
Embodied Energy, MJ/kg 150
170
Embodied Water, L/kg 1070
940

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.3
6.1
Resilience: Unit (Modulus of Resilience), kJ/m3 25
220
Stiffness to Weight: Axial, points 15
13
Stiffness to Weight: Bending, points 54
63
Strength to Weight: Axial, points 12
31
Strength to Weight: Bending, points 20
41
Thermal Diffusivity, mm2/s 58
59
Thermal Shock Resistance, points 5.1
12

Alloy Composition


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Aluminum (Al), % 86 to 90
0
Copper (Cu), % 0 to 0.25
0 to 0.1
Iron (Fe), % 0 to 0.8
0
Magnesium (Mg), % 1.0 to 2.0
91.7 to 95.4
Manganese (Mn), % 0 to 0.1
0 to 0.15
Nickel (Ni), % 0
0 to 0.010
Silicon (Si), % 9.0 to 10.5
0
Unspecified Rare Earths, % 0
0.75 to 1.8
Zinc (Zn), % 0 to 0.2
3.5 to 5.0
Zirconium (Zr), % 0
0.4 to 1.0
Residuals, % 0 to 0.15
0 to 0.3