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4004 Aluminum vs. ZK40A Magnesium

4004 aluminum belongs to the aluminum alloys classification, while ZK40A magnesium belongs to the magnesium alloys. There are 30 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown.

For each property being compared, the top bar is 4004 aluminum and the bottom bar is ZK40A magnesium.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 71
45
Elongation at Break, % 2.4
4.2
Fatigue Strength, MPa 42
190
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 27
17
Shear Strength, MPa 63
160
Tensile Strength: Ultimate (UTS), MPa 110
280
Tensile Strength: Yield (Proof), MPa 60
260

Thermal Properties

Latent Heat of Fusion, J/g 540
340
Maximum Temperature: Mechanical, °C 160
120
Melting Completion (Liquidus), °C 600
600
Melting Onset (Solidus), °C 560
540
Specific Heat Capacity, J/kg-K 910
970
Thermal Conductivity, W/m-K 130
110
Thermal Expansion, µm/m-K 22
26

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33
27
Electrical Conductivity: Equal Weight (Specific), % IACS 120
130

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
13
Density, g/cm3 2.6
1.8
Embodied Carbon, kg CO2/kg material 8.0
24
Embodied Energy, MJ/kg 150
160
Embodied Water, L/kg 1070
950

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.3
12
Resilience: Unit (Modulus of Resilience), kJ/m3 25
740
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 54
65
Strength to Weight: Axial, points 12
43
Strength to Weight: Bending, points 20
53
Thermal Diffusivity, mm2/s 58
62
Thermal Shock Resistance, points 5.1
17

Alloy Composition


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Aluminum (Al), % 86 to 90
0
Copper (Cu), % 0 to 0.25
0
Iron (Fe), % 0 to 0.8
0
Magnesium (Mg), % 1.0 to 2.0
94.2 to 96.1
Manganese (Mn), % 0 to 0.1
0
Silicon (Si), % 9.0 to 10.5
0
Zinc (Zn), % 0 to 0.2
3.5 to 4.5
Zirconium (Zr), % 0
0.45 to 1.0
Residuals, % 0 to 0.15
0 to 0.3