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4006-O Aluminum vs. 5457-O Aluminum

Both 4006-O aluminum and 5457-O aluminum are aluminum alloys. Both are furnished in the annealed condition. They have a very high 98% of their average alloy composition in common.

For each property being compared, the top bar is 4006-O aluminum and the bottom bar is 5457-O aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 28
32
Elastic (Young's, Tensile) Modulus, GPa 69
68
Elongation at Break, % 24
22
Fatigue Strength, MPa 110
55
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 70
85
Tensile Strength: Ultimate (UTS), MPa 110
130
Tensile Strength: Yield (Proof), MPa 100
50

Thermal Properties

Latent Heat of Fusion, J/g 410
400
Maximum Temperature: Mechanical, °C 160
180
Melting Completion (Liquidus), °C 640
660
Melting Onset (Solidus), °C 620
630
Specific Heat Capacity, J/kg-K 900
900
Thermal Conductivity, W/m-K 220
180
Thermal Expansion, µm/m-K 23
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 56
46
Electrical Conductivity: Equal Weight (Specific), % IACS 180
150

Otherwise Unclassified Properties

Base Metal Price, % relative 9.0
9.5
Density, g/cm3 2.7
2.7
Embodied Carbon, kg CO2/kg material 8.1
8.4
Embodied Energy, MJ/kg 150
160
Embodied Water, L/kg 1180
1190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 26
23
Resilience: Unit (Modulus of Resilience), kJ/m3 75
18
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
50
Strength to Weight: Axial, points 11
13
Strength to Weight: Bending, points 19
21
Thermal Diffusivity, mm2/s 89
72
Thermal Shock Resistance, points 4.9
5.7

Alloy Composition


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Aluminum (Al), % 97.4 to 98.7
97.8 to 99.05
Chromium (Cr), % 0 to 0.2
0
Copper (Cu), % 0 to 0.1
0 to 0.2
Iron (Fe), % 0.5 to 0.8
0 to 0.1
Magnesium (Mg), % 0 to 0.010
0.8 to 1.2
Manganese (Mn), % 0 to 0.050
0.15 to 0.45
Silicon (Si), % 0.8 to 1.2
0 to 0.080
Vanadium (V), % 0
0 to 0.050
Zinc (Zn), % 0 to 0.050
0 to 0.050
Residuals, % 0 to 0.15
0 to 0.1