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4015 Aluminum vs. 5457 Aluminum

Both 4015 aluminum and 5457 aluminum are aluminum alloys. They have a very high 97% of their average alloy composition in common.

For each property being compared, the top bar is 4015 aluminum and the bottom bar is 5457 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 35 to 70
32 to 55
Elastic (Young's, Tensile) Modulus, GPa 70
68
Elongation at Break, % 1.1 to 23
6.0 to 22
Fatigue Strength, MPa 46 to 71
55 to 98
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 82 to 120
85 to 130
Tensile Strength: Ultimate (UTS), MPa 130 to 220
130 to 210
Tensile Strength: Yield (Proof), MPa 50 to 200
50 to 190

Thermal Properties

Latent Heat of Fusion, J/g 420
400
Maximum Temperature: Mechanical, °C 160
180
Melting Completion (Liquidus), °C 640
660
Melting Onset (Solidus), °C 600
630
Specific Heat Capacity, J/kg-K 900
900
Thermal Conductivity, W/m-K 160
180
Thermal Expansion, µm/m-K 23
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 41
46
Electrical Conductivity: Equal Weight (Specific), % IACS 130
150

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.7
2.7
Embodied Carbon, kg CO2/kg material 8.1
8.4
Embodied Energy, MJ/kg 150
160
Embodied Water, L/kg 1160
1190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.4 to 24
12 to 23
Resilience: Unit (Modulus of Resilience), kJ/m3 18 to 290
18 to 250
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
50
Strength to Weight: Axial, points 13 to 22
13 to 21
Strength to Weight: Bending, points 21 to 30
21 to 28
Thermal Diffusivity, mm2/s 66
72
Thermal Shock Resistance, points 5.7 to 9.7
5.7 to 9.0

Alloy Composition


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Aluminum (Al), % 94.9 to 97.9
97.8 to 99.05
Copper (Cu), % 0 to 0.2
0 to 0.2
Iron (Fe), % 0 to 0.7
0 to 0.1
Magnesium (Mg), % 0.1 to 0.5
0.8 to 1.2
Manganese (Mn), % 0.6 to 1.2
0.15 to 0.45
Silicon (Si), % 1.4 to 2.2
0 to 0.080
Vanadium (V), % 0
0 to 0.050
Zinc (Zn), % 0 to 0.2
0 to 0.050
Residuals, % 0 to 0.15
0 to 0.1

Comparable Variants