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4015 Aluminum vs. S44725 Stainless Steel

4015 aluminum belongs to the aluminum alloys classification, while S44725 stainless steel belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 4015 aluminum and the bottom bar is S44725 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 35 to 70
180
Elastic (Young's, Tensile) Modulus, GPa 70
200
Elongation at Break, % 1.1 to 23
22
Fatigue Strength, MPa 46 to 71
210
Poisson's Ratio 0.33
0.27
Shear Modulus, GPa 26
81
Shear Strength, MPa 82 to 120
320
Tensile Strength: Ultimate (UTS), MPa 130 to 220
500
Tensile Strength: Yield (Proof), MPa 50 to 200
310

Thermal Properties

Latent Heat of Fusion, J/g 420
290
Maximum Temperature: Mechanical, °C 160
1100
Melting Completion (Liquidus), °C 640
1450
Melting Onset (Solidus), °C 600
1410
Specific Heat Capacity, J/kg-K 900
480
Thermal Conductivity, W/m-K 160
17
Thermal Expansion, µm/m-K 23
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 41
2.4
Electrical Conductivity: Equal Weight (Specific), % IACS 130
2.8

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
15
Density, g/cm3 2.7
7.7
Embodied Carbon, kg CO2/kg material 8.1
3.1
Embodied Energy, MJ/kg 150
44
Embodied Water, L/kg 1160
170

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.4 to 24
99
Resilience: Unit (Modulus of Resilience), kJ/m3 18 to 290
240
Stiffness to Weight: Axial, points 14
15
Stiffness to Weight: Bending, points 50
25
Strength to Weight: Axial, points 13 to 22
18
Strength to Weight: Bending, points 21 to 30
18
Thermal Diffusivity, mm2/s 66
4.6
Thermal Shock Resistance, points 5.7 to 9.7
16

Alloy Composition


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Aluminum (Al), % 94.9 to 97.9
0
Carbon (C), % 0
0 to 0.015
Chromium (Cr), % 0
25 to 28.5
Copper (Cu), % 0 to 0.2
0
Iron (Fe), % 0 to 0.7
67.6 to 73.5
Magnesium (Mg), % 0.1 to 0.5
0
Manganese (Mn), % 0.6 to 1.2
0 to 0.4
Molybdenum (Mo), % 0
1.5 to 2.5
Nickel (Ni), % 0
0 to 0.3
Niobium (Nb), % 0
0 to 0.26
Nitrogen (N), % 0
0 to 0.018
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 1.4 to 2.2
0 to 0.040
Sulfur (S), % 0
0 to 0.020
Titanium (Ti), % 0
0 to 0.26
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0 to 0.15
0