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4032 Aluminum vs. 5457 Aluminum

Both 4032 aluminum and 5457 aluminum are aluminum alloys. They have 85% of their average alloy composition in common.

For each property being compared, the top bar is 4032 aluminum and the bottom bar is 5457 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 120
32 to 55
Elastic (Young's, Tensile) Modulus, GPa 73
68
Elongation at Break, % 6.7
6.0 to 22
Fatigue Strength, MPa 110
55 to 98
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 28
26
Shear Strength, MPa 260
85 to 130
Tensile Strength: Ultimate (UTS), MPa 390
130 to 210
Tensile Strength: Yield (Proof), MPa 320
50 to 190

Thermal Properties

Latent Heat of Fusion, J/g 570
400
Maximum Temperature: Mechanical, °C 180
180
Melting Completion (Liquidus), °C 570
660
Melting Onset (Solidus), °C 530
630
Specific Heat Capacity, J/kg-K 900
900
Thermal Conductivity, W/m-K 140
180
Thermal Expansion, µm/m-K 19
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 34
46
Electrical Conductivity: Equal Weight (Specific), % IACS 120
150

Otherwise Unclassified Properties

Base Metal Price, % relative 10
9.5
Density, g/cm3 2.6
2.7
Embodied Carbon, kg CO2/kg material 7.8
8.4
Embodied Energy, MJ/kg 140
160
Embodied Water, L/kg 1030
1190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 25
12 to 23
Resilience: Unit (Modulus of Resilience), kJ/m3 700
18 to 250
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 53
50
Strength to Weight: Axial, points 41
13 to 21
Strength to Weight: Bending, points 45
21 to 28
Thermal Diffusivity, mm2/s 59
72
Thermal Shock Resistance, points 20
5.7 to 9.0

Alloy Composition


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Aluminum (Al), % 81.1 to 87.2
97.8 to 99.05
Chromium (Cr), % 0 to 0.1
0
Copper (Cu), % 0.5 to 1.3
0 to 0.2
Iron (Fe), % 0 to 1.0
0 to 0.1
Magnesium (Mg), % 0.8 to 1.3
0.8 to 1.2
Manganese (Mn), % 0
0.15 to 0.45
Nickel (Ni), % 0.5 to 1.3
0
Silicon (Si), % 11 to 13.5
0 to 0.080
Vanadium (V), % 0
0 to 0.050
Zinc (Zn), % 0 to 0.25
0 to 0.050
Residuals, % 0 to 0.15
0 to 0.1