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4032 Aluminum vs. AZ91D Magnesium

4032 aluminum belongs to the aluminum alloys classification, while AZ91D magnesium belongs to the magnesium alloys. There are 31 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown.

For each property being compared, the top bar is 4032 aluminum and the bottom bar is AZ91D magnesium.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 120
60 to 80
Elastic (Young's, Tensile) Modulus, GPa 73
46
Elongation at Break, % 6.7
2.3 to 4.5
Fatigue Strength, MPa 110
74 to 85
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 28
18
Shear Strength, MPa 260
120 to 140
Tensile Strength: Ultimate (UTS), MPa 390
160 to 220
Tensile Strength: Yield (Proof), MPa 320
80 to 130

Thermal Properties

Latent Heat of Fusion, J/g 570
350
Maximum Temperature: Mechanical, °C 180
130
Melting Completion (Liquidus), °C 570
600
Melting Onset (Solidus), °C 530
490
Specific Heat Capacity, J/kg-K 900
990
Thermal Conductivity, W/m-K 140
78
Thermal Expansion, µm/m-K 19
27

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 34
11
Electrical Conductivity: Equal Weight (Specific), % IACS 120
58

Otherwise Unclassified Properties

Base Metal Price, % relative 10
12
Density, g/cm3 2.6
1.7
Embodied Carbon, kg CO2/kg material 7.8
22
Embodied Energy, MJ/kg 140
160
Embodied Water, L/kg 1030
990

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 25
4.2 to 7.7
Resilience: Unit (Modulus of Resilience), kJ/m3 700
69 to 170
Stiffness to Weight: Axial, points 15
15
Stiffness to Weight: Bending, points 53
69
Strength to Weight: Axial, points 41
26 to 34
Strength to Weight: Bending, points 45
38 to 46
Thermal Diffusivity, mm2/s 59
45
Thermal Shock Resistance, points 20
9.5 to 13

Alloy Composition


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Aluminum (Al), % 81.1 to 87.2
8.3 to 9.7
Chromium (Cr), % 0 to 0.1
0
Copper (Cu), % 0.5 to 1.3
0 to 0.030
Iron (Fe), % 0 to 1.0
0 to 0.0050
Magnesium (Mg), % 0.8 to 1.3
88.7 to 91.2
Manganese (Mn), % 0
0.15 to 0.5
Nickel (Ni), % 0.5 to 1.3
0 to 0.0020
Silicon (Si), % 11 to 13.5
0 to 0.1
Zinc (Zn), % 0 to 0.25
0.35 to 1.0
Residuals, % 0 to 0.15
0