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4032 Aluminum vs. Grade 250 Maraging Steel

4032 aluminum belongs to the aluminum alloys classification, while grade 250 maraging steel belongs to the iron alloys. There are 23 material properties with values for both materials. Properties with values for just one material (11, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 4032 aluminum and the bottom bar is grade 250 maraging steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 73
190
Elongation at Break, % 6.7
7.3 to 17
Poisson's Ratio 0.33
0.3
Shear Modulus, GPa 28
75
Shear Strength, MPa 260
600 to 1060
Tensile Strength: Ultimate (UTS), MPa 390
970 to 1800
Tensile Strength: Yield (Proof), MPa 320
660 to 1740

Thermal Properties

Latent Heat of Fusion, J/g 570
270
Melting Completion (Liquidus), °C 570
1480
Melting Onset (Solidus), °C 530
1430
Specific Heat Capacity, J/kg-K 900
450
Thermal Expansion, µm/m-K 19
12

Otherwise Unclassified Properties

Base Metal Price, % relative 10
32
Density, g/cm3 2.6
8.2
Embodied Carbon, kg CO2/kg material 7.8
4.9
Embodied Energy, MJ/kg 140
65
Embodied Water, L/kg 1030
140

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 25
130 to 150
Stiffness to Weight: Axial, points 15
13
Stiffness to Weight: Bending, points 53
23
Strength to Weight: Axial, points 41
33 to 61
Strength to Weight: Bending, points 45
26 to 40
Thermal Shock Resistance, points 20
29 to 54

Alloy Composition


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Aluminum (Al), % 81.1 to 87.2
0.050 to 0.15
Boron (B), % 0
0 to 0.0030
Calcium (Ca), % 0
0 to 0.050
Carbon (C), % 0
0 to 0.030
Chromium (Cr), % 0 to 0.1
0
Cobalt (Co), % 0
7.0 to 8.5
Copper (Cu), % 0.5 to 1.3
0
Iron (Fe), % 0 to 1.0
66.3 to 71.1
Magnesium (Mg), % 0.8 to 1.3
0
Manganese (Mn), % 0
0 to 0.1
Molybdenum (Mo), % 0
4.6 to 5.2
Nickel (Ni), % 0.5 to 1.3
17 to 19
Phosphorus (P), % 0
0 to 0.010
Silicon (Si), % 11 to 13.5
0 to 0.1
Sulfur (S), % 0
0 to 0.010
Titanium (Ti), % 0
0.3 to 0.5
Zinc (Zn), % 0 to 0.25
0
Zirconium (Zr), % 0
0 to 0.020
Residuals, % 0 to 0.15
0