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4032 Aluminum vs. SAE-AISI 94B30 Steel

4032 aluminum belongs to the aluminum alloys classification, while SAE-AISI 94B30 steel belongs to the iron alloys. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 4032 aluminum and the bottom bar is SAE-AISI 94B30 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 120
150
Elastic (Young's, Tensile) Modulus, GPa 73
190
Elongation at Break, % 6.7
25
Fatigue Strength, MPa 110
220
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 28
73
Shear Strength, MPa 260
320
Tensile Strength: Ultimate (UTS), MPa 390
500
Tensile Strength: Yield (Proof), MPa 320
300

Thermal Properties

Latent Heat of Fusion, J/g 570
250
Maximum Temperature: Mechanical, °C 180
410
Melting Completion (Liquidus), °C 570
1460
Melting Onset (Solidus), °C 530
1420
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 140
39
Thermal Expansion, µm/m-K 19
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 34
7.2
Electrical Conductivity: Equal Weight (Specific), % IACS 120
8.3

Otherwise Unclassified Properties

Base Metal Price, % relative 10
2.4
Density, g/cm3 2.6
7.8
Embodied Carbon, kg CO2/kg material 7.8
1.5
Embodied Energy, MJ/kg 140
20
Embodied Water, L/kg 1030
49

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 25
110
Resilience: Unit (Modulus of Resilience), kJ/m3 700
250
Stiffness to Weight: Axial, points 15
13
Stiffness to Weight: Bending, points 53
24
Strength to Weight: Axial, points 41
18
Strength to Weight: Bending, points 45
18
Thermal Diffusivity, mm2/s 59
10
Thermal Shock Resistance, points 20
15

Alloy Composition


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Aluminum (Al), % 81.1 to 87.2
0
Boron (B), % 0
0.00050 to 0.0030
Carbon (C), % 0
0.28 to 0.33
Chromium (Cr), % 0 to 0.1
0.3 to 0.5
Copper (Cu), % 0.5 to 1.3
0
Iron (Fe), % 0 to 1.0
97 to 98.1
Magnesium (Mg), % 0.8 to 1.3
0
Manganese (Mn), % 0
0.75 to 1.0
Molybdenum (Mo), % 0
0.080 to 0.15
Nickel (Ni), % 0.5 to 1.3
0.3 to 0.6
Phosphorus (P), % 0
0 to 0.035
Silicon (Si), % 11 to 13.5
0.15 to 0.35
Sulfur (S), % 0
0 to 0.040
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0 to 0.15
0