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4032 Aluminum vs. SAE-AISI A9 Steel

4032 aluminum belongs to the aluminum alloys classification, while SAE-AISI A9 steel belongs to the iron alloys. There are 23 material properties with values for both materials. Properties with values for just one material (9, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 4032 aluminum and the bottom bar is SAE-AISI A9 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 73
190
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 28
74
Tensile Strength: Ultimate (UTS), MPa 390
770 to 2030

Thermal Properties

Latent Heat of Fusion, J/g 570
280
Melting Completion (Liquidus), °C 570
1460
Melting Onset (Solidus), °C 530
1410
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 140
35
Thermal Expansion, µm/m-K 19
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 34
7.9
Electrical Conductivity: Equal Weight (Specific), % IACS 120
9.2

Otherwise Unclassified Properties

Base Metal Price, % relative 10
7.0
Density, g/cm3 2.6
7.8
Embodied Carbon, kg CO2/kg material 7.8
4.7
Embodied Energy, MJ/kg 140
70
Embodied Water, L/kg 1030
82

Common Calculations

Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 53
25
Strength to Weight: Axial, points 41
28 to 73
Strength to Weight: Bending, points 45
24 to 46
Thermal Diffusivity, mm2/s 59
9.6
Thermal Shock Resistance, points 20
25 to 66

Alloy Composition


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Aluminum (Al), % 81.1 to 87.2
0
Carbon (C), % 0
0.45 to 0.55
Chromium (Cr), % 0 to 0.1
4.8 to 5.5
Copper (Cu), % 0.5 to 1.3
0 to 0.25
Iron (Fe), % 0 to 1.0
87 to 90.5
Magnesium (Mg), % 0.8 to 1.3
0
Manganese (Mn), % 0
0 to 0.5
Molybdenum (Mo), % 0
1.3 to 1.8
Nickel (Ni), % 0.5 to 1.3
1.3 to 1.8
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 11 to 13.5
1.0 to 1.2
Sulfur (S), % 0
0 to 0.030
Vanadium (V), % 0
0.8 to 1.4
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0 to 0.15
0