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4032 Aluminum vs. S21603 Stainless Steel

4032 aluminum belongs to the aluminum alloys classification, while S21603 stainless steel belongs to the iron alloys. There are 27 material properties with values for both materials. Properties with values for just one material (8, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 4032 aluminum and the bottom bar is S21603 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 120
200
Elastic (Young's, Tensile) Modulus, GPa 73
200
Elongation at Break, % 6.7
45
Fatigue Strength, MPa 110
360
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 28
79
Shear Strength, MPa 260
490
Tensile Strength: Ultimate (UTS), MPa 390
690
Tensile Strength: Yield (Proof), MPa 320
390

Thermal Properties

Latent Heat of Fusion, J/g 570
290
Maximum Temperature: Mechanical, °C 180
990
Melting Completion (Liquidus), °C 570
1420
Melting Onset (Solidus), °C 530
1380
Specific Heat Capacity, J/kg-K 900
480
Thermal Expansion, µm/m-K 19
17

Otherwise Unclassified Properties

Base Metal Price, % relative 10
17
Density, g/cm3 2.6
7.7
Embodied Carbon, kg CO2/kg material 7.8
3.6
Embodied Energy, MJ/kg 140
50
Embodied Water, L/kg 1030
160

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 25
270
Resilience: Unit (Modulus of Resilience), kJ/m3 700
380
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 53
25
Strength to Weight: Axial, points 41
25
Strength to Weight: Bending, points 45
22
Thermal Shock Resistance, points 20
15

Alloy Composition


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Aluminum (Al), % 81.1 to 87.2
0
Carbon (C), % 0
0 to 0.030
Chromium (Cr), % 0 to 0.1
17.5 to 22
Copper (Cu), % 0.5 to 1.3
0
Iron (Fe), % 0 to 1.0
57.6 to 67.8
Magnesium (Mg), % 0.8 to 1.3
0
Manganese (Mn), % 0
7.5 to 9.0
Molybdenum (Mo), % 0
2.0 to 3.0
Nickel (Ni), % 0.5 to 1.3
5.0 to 7.0
Nitrogen (N), % 0
0.25 to 0.5
Phosphorus (P), % 0
0 to 0.045
Silicon (Si), % 11 to 13.5
0 to 0.75
Sulfur (S), % 0
0 to 0.030
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0 to 0.15
0