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4032 Aluminum vs. S21800 Stainless Steel

4032 aluminum belongs to the aluminum alloys classification, while S21800 stainless steel belongs to the iron alloys. There are 27 material properties with values for both materials. Properties with values for just one material (8, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 4032 aluminum and the bottom bar is S21800 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 120
210
Elastic (Young's, Tensile) Modulus, GPa 73
190
Elongation at Break, % 6.7
40
Fatigue Strength, MPa 110
330
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 28
75
Shear Strength, MPa 260
510
Tensile Strength: Ultimate (UTS), MPa 390
740
Tensile Strength: Yield (Proof), MPa 320
390

Thermal Properties

Latent Heat of Fusion, J/g 570
340
Maximum Temperature: Mechanical, °C 180
900
Melting Completion (Liquidus), °C 570
1360
Melting Onset (Solidus), °C 530
1310
Specific Heat Capacity, J/kg-K 900
500
Thermal Expansion, µm/m-K 19
16

Otherwise Unclassified Properties

Base Metal Price, % relative 10
15
Density, g/cm3 2.6
7.5
Embodied Carbon, kg CO2/kg material 7.8
3.1
Embodied Energy, MJ/kg 140
45
Embodied Water, L/kg 1030
150

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 25
250
Resilience: Unit (Modulus of Resilience), kJ/m3 700
390
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 53
26
Strength to Weight: Axial, points 41
27
Strength to Weight: Bending, points 45
24
Thermal Shock Resistance, points 20
17

Alloy Composition


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Aluminum (Al), % 81.1 to 87.2
0
Carbon (C), % 0
0 to 0.1
Chromium (Cr), % 0 to 0.1
16 to 18
Copper (Cu), % 0.5 to 1.3
0
Iron (Fe), % 0 to 1.0
59.1 to 65.4
Magnesium (Mg), % 0.8 to 1.3
0
Manganese (Mn), % 0
7.0 to 9.0
Nickel (Ni), % 0.5 to 1.3
8.0 to 9.0
Nitrogen (N), % 0
0.080 to 0.18
Phosphorus (P), % 0
0 to 0.060
Silicon (Si), % 11 to 13.5
3.5 to 4.5
Sulfur (S), % 0
0 to 0.030
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0 to 0.15
0