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4032 Aluminum vs. S44735 Stainless Steel

4032 aluminum belongs to the aluminum alloys classification, while S44735 stainless steel belongs to the iron alloys. There are 27 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 4032 aluminum and the bottom bar is S44735 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 120
220
Elastic (Young's, Tensile) Modulus, GPa 73
210
Elongation at Break, % 6.7
21
Fatigue Strength, MPa 110
300
Poisson's Ratio 0.33
0.27
Shear Modulus, GPa 28
82
Shear Strength, MPa 260
390
Tensile Strength: Ultimate (UTS), MPa 390
630
Tensile Strength: Yield (Proof), MPa 320
460

Thermal Properties

Latent Heat of Fusion, J/g 570
310
Maximum Temperature: Mechanical, °C 180
1100
Melting Completion (Liquidus), °C 570
1460
Melting Onset (Solidus), °C 530
1420
Specific Heat Capacity, J/kg-K 900
480
Thermal Expansion, µm/m-K 19
11

Otherwise Unclassified Properties

Base Metal Price, % relative 10
21
Density, g/cm3 2.6
7.7
Embodied Carbon, kg CO2/kg material 7.8
4.4
Embodied Energy, MJ/kg 140
61
Embodied Water, L/kg 1030
180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 25
120
Resilience: Unit (Modulus of Resilience), kJ/m3 700
520
Stiffness to Weight: Axial, points 15
15
Stiffness to Weight: Bending, points 53
26
Strength to Weight: Axial, points 41
23
Strength to Weight: Bending, points 45
21
Thermal Shock Resistance, points 20
20

Alloy Composition


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Aluminum (Al), % 81.1 to 87.2
0
Carbon (C), % 0
0 to 0.030
Chromium (Cr), % 0 to 0.1
28 to 30
Copper (Cu), % 0.5 to 1.3
0
Iron (Fe), % 0 to 1.0
60.7 to 68.4
Magnesium (Mg), % 0.8 to 1.3
0
Manganese (Mn), % 0
0 to 1.0
Molybdenum (Mo), % 0
3.6 to 4.2
Nickel (Ni), % 0.5 to 1.3
0 to 1.0
Niobium (Nb), % 0
0.2 to 1.0
Nitrogen (N), % 0
0 to 0.045
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 11 to 13.5
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0
0.2 to 1.0
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0 to 0.15
0