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4032 Aluminum vs. Zamak 5

4032 aluminum belongs to the aluminum alloys classification, while Zamak 5 belongs to the zinc alloys. There are 31 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 4032 aluminum and the bottom bar is Zamak 5.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 120
92
Elastic (Young's, Tensile) Modulus, GPa 73
87
Elongation at Break, % 6.7
6.3
Fatigue Strength, MPa 110
56
Poisson's Ratio 0.33
0.25
Shear Modulus, GPa 28
33
Shear Strength, MPa 260
260
Tensile Strength: Ultimate (UTS), MPa 390
330
Tensile Strength: Yield (Proof), MPa 320
240

Thermal Properties

Latent Heat of Fusion, J/g 570
120
Maximum Temperature: Mechanical, °C 180
95
Melting Completion (Liquidus), °C 570
390
Melting Onset (Solidus), °C 530
380
Specific Heat Capacity, J/kg-K 900
410
Thermal Conductivity, W/m-K 140
110
Thermal Expansion, µm/m-K 19
27

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 34
26
Electrical Conductivity: Equal Weight (Specific), % IACS 120
37

Otherwise Unclassified Properties

Base Metal Price, % relative 10
12
Density, g/cm3 2.6
6.4
Embodied Carbon, kg CO2/kg material 7.8
3.0
Embodied Energy, MJ/kg 140
57
Embodied Water, L/kg 1030
380

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 25
19
Resilience: Unit (Modulus of Resilience), kJ/m3 700
330
Stiffness to Weight: Axial, points 15
7.5
Stiffness to Weight: Bending, points 53
23
Strength to Weight: Axial, points 41
14
Strength to Weight: Bending, points 45
16
Thermal Diffusivity, mm2/s 59
42
Thermal Shock Resistance, points 20
9.9

Alloy Composition


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Aluminum (Al), % 81.1 to 87.2
3.5 to 4.3
Cadmium (Cd), % 0
0 to 0.0050
Chromium (Cr), % 0 to 0.1
0
Copper (Cu), % 0.5 to 1.3
0.7 to 1.3
Iron (Fe), % 0 to 1.0
0 to 0.1
Lead (Pb), % 0
0 to 0.0050
Magnesium (Mg), % 0.8 to 1.3
0.025 to 0.080
Nickel (Ni), % 0.5 to 1.3
0 to 0.020
Silicon (Si), % 11 to 13.5
0 to 0.030
Tin (Sn), % 0
0 to 0.0030
Zinc (Zn), % 0 to 0.25
94.3 to 95.7
Residuals, % 0 to 0.15
0