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4045 Aluminum vs. 5005-O Aluminum

Both 4045 aluminum and 5005-O aluminum are aluminum alloys. They have 90% of their average alloy composition in common. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown.

For each property being compared, the top bar is 4045 aluminum and the bottom bar is 5005-O aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 71
68
Elongation at Break, % 2.3
23
Fatigue Strength, MPa 45
45
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 27
26
Shear Strength, MPa 69
75
Tensile Strength: Ultimate (UTS), MPa 120
120
Tensile Strength: Yield (Proof), MPa 64
41

Thermal Properties

Latent Heat of Fusion, J/g 540
400
Maximum Temperature: Mechanical, °C 160
180
Melting Completion (Liquidus), °C 600
650
Melting Onset (Solidus), °C 580
630
Specific Heat Capacity, J/kg-K 900
900
Thermal Conductivity, W/m-K 170
200
Thermal Expansion, µm/m-K 21
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 45
52
Electrical Conductivity: Equal Weight (Specific), % IACS 160
170

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.6
2.7
Embodied Carbon, kg CO2/kg material 7.8
8.3
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1070
1190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.4
22
Resilience: Unit (Modulus of Resilience), kJ/m3 29
12
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 54
50
Strength to Weight: Axial, points 13
12
Strength to Weight: Bending, points 21
20
Thermal Diffusivity, mm2/s 74
82
Thermal Shock Resistance, points 5.7
5.4

Alloy Composition


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Aluminum (Al), % 87.4 to 91
97 to 99.5
Chromium (Cr), % 0
0 to 0.1
Copper (Cu), % 0 to 0.3
0 to 0.2
Iron (Fe), % 0 to 0.8
0 to 0.7
Magnesium (Mg), % 0 to 0.050
0.5 to 1.1
Manganese (Mn), % 0 to 0.050
0 to 0.2
Silicon (Si), % 9.0 to 11
0 to 0.3
Titanium (Ti), % 0 to 0.2
0
Zinc (Zn), % 0 to 0.1
0 to 0.25
Residuals, % 0 to 0.15
0 to 0.15