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4045 Aluminum vs. AWS BMg-1

4045 aluminum belongs to the aluminum alloys classification, while AWS BMg-1 belongs to the magnesium alloys.

For each property being compared, the top bar is 4045 aluminum and the bottom bar is AWS BMg-1.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 71
47
Elongation at Break, % 2.3
3.8
Fatigue Strength, MPa 45
72
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 27
18
Shear Strength, MPa 69
100
Tensile Strength: Ultimate (UTS), MPa 120
180
Tensile Strength: Yield (Proof), MPa 64
110

Thermal Properties

Brazing Temperature, °C 590 to 600
600 to 630
Latent Heat of Fusion, J/g 540
350
Maximum Temperature: Mechanical, °C 160
130
Melting Completion (Liquidus), °C 600
600
Melting Onset (Solidus), °C 580
440
Specific Heat Capacity, J/kg-K 900
980
Thermal Conductivity, W/m-K 170
76
Thermal Expansion, µm/m-K 21
26

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 45
11
Electrical Conductivity: Equal Weight (Specific), % IACS 160
55

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
12
Density, g/cm3 2.6
1.8
Embodied Carbon, kg CO2/kg material 7.8
22
Embodied Energy, MJ/kg 150
160
Embodied Water, L/kg 1070
980

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.4
5.9
Resilience: Unit (Modulus of Resilience), kJ/m3 29
120
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 54
66
Strength to Weight: Axial, points 13
27
Strength to Weight: Bending, points 21
39
Thermal Diffusivity, mm2/s 74
43
Thermal Shock Resistance, points 5.7
10

Alloy Composition


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Aluminum (Al), % 87.4 to 91
8.3 to 9.7
Beryllium (Be), % 0
0.00020 to 0.00080
Copper (Cu), % 0 to 0.3
0 to 0.050
Iron (Fe), % 0 to 0.8
0 to 0.0050
Magnesium (Mg), % 0 to 0.050
86.1 to 89.8
Manganese (Mn), % 0 to 0.050
0.15 to 1.5
Nickel (Ni), % 0
0 to 0.0050
Silicon (Si), % 9.0 to 11
0 to 0.050
Titanium (Ti), % 0 to 0.2
0
Zinc (Zn), % 0 to 0.1
1.7 to 2.3
Residuals, % 0 to 0.15
0 to 0.3