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4045 Aluminum vs. C99300 Copper

4045 aluminum belongs to the aluminum alloys classification, while C99300 copper belongs to the copper alloys. There are 28 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 4045 aluminum and the bottom bar is C99300 copper.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 71
120
Elongation at Break, % 2.3
2.0
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 27
46
Tensile Strength: Ultimate (UTS), MPa 120
660
Tensile Strength: Yield (Proof), MPa 64
380

Thermal Properties

Latent Heat of Fusion, J/g 540
240
Maximum Temperature: Mechanical, °C 160
250
Melting Completion (Liquidus), °C 600
1080
Melting Onset (Solidus), °C 580
1070
Specific Heat Capacity, J/kg-K 900
450
Thermal Conductivity, W/m-K 170
43
Thermal Expansion, µm/m-K 21
17

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 45
9.0
Electrical Conductivity: Equal Weight (Specific), % IACS 160
9.8

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
35
Density, g/cm3 2.6
8.2
Embodied Carbon, kg CO2/kg material 7.8
4.5
Embodied Energy, MJ/kg 150
70
Embodied Water, L/kg 1070
400

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.4
11
Resilience: Unit (Modulus of Resilience), kJ/m3 29
590
Stiffness to Weight: Axial, points 15
8.3
Stiffness to Weight: Bending, points 54
20
Strength to Weight: Axial, points 13
22
Strength to Weight: Bending, points 21
20
Thermal Diffusivity, mm2/s 74
12
Thermal Shock Resistance, points 5.7
22

Alloy Composition


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Aluminum (Al), % 87.4 to 91
10.7 to 11.5
Cobalt (Co), % 0
1.0 to 2.0
Copper (Cu), % 0 to 0.3
68.6 to 74.4
Iron (Fe), % 0 to 0.8
0.4 to 1.0
Lead (Pb), % 0
0 to 0.020
Magnesium (Mg), % 0 to 0.050
0
Manganese (Mn), % 0 to 0.050
0
Nickel (Ni), % 0
13.5 to 16.5
Silicon (Si), % 9.0 to 11
0 to 0.020
Tin (Sn), % 0
0 to 0.050
Titanium (Ti), % 0 to 0.2
0
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.15
0 to 0.3