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4104 Aluminum vs. 6066-T6 Aluminum

Both 4104 aluminum and 6066-T6 aluminum are aluminum alloys. They have a moderately high 91% of their average alloy composition in common. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown.

For each property being compared, the top bar is 4104 aluminum and the bottom bar is 6066-T6 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 71
70
Elongation at Break, % 2.4
9.5
Fatigue Strength, MPa 42
110
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 27
26
Shear Strength, MPa 63
240
Tensile Strength: Ultimate (UTS), MPa 110
390
Tensile Strength: Yield (Proof), MPa 60
350

Thermal Properties

Latent Heat of Fusion, J/g 540
410
Maximum Temperature: Mechanical, °C 160
170
Melting Completion (Liquidus), °C 600
650
Melting Onset (Solidus), °C 560
560
Specific Heat Capacity, J/kg-K 900
890
Thermal Conductivity, W/m-K 130
150
Thermal Expansion, µm/m-K 22
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33
40
Electrical Conductivity: Equal Weight (Specific), % IACS 120
130

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.6
2.8
Embodied Carbon, kg CO2/kg material 8.0
8.3
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1080
1160

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.3
36
Resilience: Unit (Modulus of Resilience), kJ/m3 25
890
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 54
49
Strength to Weight: Axial, points 12
39
Strength to Weight: Bending, points 20
43
Thermal Diffusivity, mm2/s 58
61
Thermal Shock Resistance, points 5.1
17

Alloy Composition

Aluminum (Al), % 85.8 to 90
93 to 97
Bismuth (Bi), % 0.020 to 0.2
0
Chromium (Cr), % 0
0 to 0.4
Copper (Cu), % 0 to 0.25
0.7 to 1.2
Iron (Fe), % 0 to 0.8
0 to 0.5
Magnesium (Mg), % 1.0 to 2.0
0.8 to 1.4
Manganese (Mn), % 0 to 0.1
0.6 to 1.1
Silicon (Si), % 9.0 to 10.5
0.9 to 1.8
Titanium (Ti), % 0
0 to 0.2
Zinc (Zn), % 0 to 0.2
0 to 0.25
Residuals, % 0
0 to 0.15