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4115 Aluminum vs. 3005 Aluminum

Both 4115 aluminum and 3005 aluminum are aluminum alloys. They have a very high 98% of their average alloy composition in common.

For each property being compared, the top bar is 4115 aluminum and the bottom bar is 3005 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 38 to 68
33 to 73
Elastic (Young's, Tensile) Modulus, GPa 70
70
Elongation at Break, % 1.1 to 11
1.1 to 16
Fatigue Strength, MPa 39 to 76
53 to 100
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 71 to 130
84 to 150
Tensile Strength: Ultimate (UTS), MPa 120 to 220
140 to 270
Tensile Strength: Yield (Proof), MPa 39 to 190
51 to 240

Thermal Properties

Latent Heat of Fusion, J/g 420
400
Maximum Temperature: Mechanical, °C 160
180
Melting Completion (Liquidus), °C 640
660
Melting Onset (Solidus), °C 590
640
Specific Heat Capacity, J/kg-K 900
900
Thermal Conductivity, W/m-K 160
160
Thermal Expansion, µm/m-K 23
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 41
42
Electrical Conductivity: Equal Weight (Specific), % IACS 140
140

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.7
2.8
Embodied Carbon, kg CO2/kg material 8.1
8.2
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1160
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.1 to 10
2.2 to 18
Resilience: Unit (Modulus of Resilience), kJ/m3 11 to 270
18 to 390
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
49
Strength to Weight: Axial, points 12 to 23
14 to 27
Strength to Weight: Bending, points 20 to 30
21 to 33
Thermal Diffusivity, mm2/s 66
64
Thermal Shock Resistance, points 5.2 to 9.9
6.0 to 12

Alloy Composition


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Aluminum (Al), % 94.6 to 97.4
95.7 to 98.8
Chromium (Cr), % 0
0 to 0.1
Copper (Cu), % 0.1 to 0.5
0 to 0.3
Iron (Fe), % 0 to 0.7
0 to 0.7
Magnesium (Mg), % 0.1 to 0.5
0.2 to 0.6
Manganese (Mn), % 0.6 to 1.2
1.0 to 1.5
Silicon (Si), % 1.8 to 2.2
0 to 0.6
Titanium (Ti), % 0
0 to 0.1
Zinc (Zn), % 0 to 0.2
0 to 0.25
Residuals, % 0 to 0.15
0 to 0.15

Comparable Variants