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4115 Aluminum vs. 5005A Aluminum

Both 4115 aluminum and 5005A aluminum are aluminum alloys. They have a very high 97% of their average alloy composition in common.

For each property being compared, the top bar is 4115 aluminum and the bottom bar is 5005A aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 38 to 68
29 to 64
Elastic (Young's, Tensile) Modulus, GPa 70
68
Elongation at Break, % 1.1 to 11
1.1 to 21
Fatigue Strength, MPa 39 to 76
38 to 82
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 71 to 130
71 to 130
Tensile Strength: Ultimate (UTS), MPa 120 to 220
110 to 230
Tensile Strength: Yield (Proof), MPa 39 to 190
43 to 210

Thermal Properties

Latent Heat of Fusion, J/g 420
400
Maximum Temperature: Mechanical, °C 160
180
Melting Completion (Liquidus), °C 640
660
Melting Onset (Solidus), °C 590
630
Specific Heat Capacity, J/kg-K 900
900
Thermal Conductivity, W/m-K 160
200
Thermal Expansion, µm/m-K 23
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 41
52
Electrical Conductivity: Equal Weight (Specific), % IACS 140
170

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.7
2.7
Embodied Carbon, kg CO2/kg material 8.1
8.3
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1160
1190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.1 to 10
2.0 to 19
Resilience: Unit (Modulus of Resilience), kJ/m3 11 to 270
14 to 310
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
50
Strength to Weight: Axial, points 12 to 23
12 to 24
Strength to Weight: Bending, points 20 to 30
19 to 31
Thermal Diffusivity, mm2/s 66
82
Thermal Shock Resistance, points 5.2 to 9.9
5.0 to 10

Alloy Composition


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Aluminum (Al), % 94.6 to 97.4
97.5 to 99.3
Chromium (Cr), % 0
0 to 0.1
Copper (Cu), % 0.1 to 0.5
0 to 0.050
Iron (Fe), % 0 to 0.7
0 to 0.45
Magnesium (Mg), % 0.1 to 0.5
0.7 to 1.1
Manganese (Mn), % 0.6 to 1.2
0 to 0.15
Silicon (Si), % 1.8 to 2.2
0 to 0.3
Zinc (Zn), % 0 to 0.2
0 to 0.2
Residuals, % 0 to 0.15
0 to 0.15

Comparable Variants