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4115 Aluminum vs. 5657 Aluminum

Both 4115 aluminum and 5657 aluminum are aluminum alloys. They have a very high 97% of their average alloy composition in common.

For each property being compared, the top bar is 4115 aluminum and the bottom bar is 5657 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 38 to 68
40 to 50
Elastic (Young's, Tensile) Modulus, GPa 70
68
Elongation at Break, % 1.1 to 11
6.6 to 15
Fatigue Strength, MPa 39 to 76
74 to 88
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 71 to 130
92 to 110
Tensile Strength: Ultimate (UTS), MPa 120 to 220
150 to 200
Tensile Strength: Yield (Proof), MPa 39 to 190
140 to 170

Thermal Properties

Latent Heat of Fusion, J/g 420
400
Maximum Temperature: Mechanical, °C 160
180
Melting Completion (Liquidus), °C 640
660
Melting Onset (Solidus), °C 590
640
Specific Heat Capacity, J/kg-K 900
900
Thermal Conductivity, W/m-K 160
210
Thermal Expansion, µm/m-K 23
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 41
54
Electrical Conductivity: Equal Weight (Specific), % IACS 140
180

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.7
2.7
Embodied Carbon, kg CO2/kg material 8.1
8.4
Embodied Energy, MJ/kg 150
160
Embodied Water, L/kg 1160
1200

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.1 to 10
9.7 to 27
Resilience: Unit (Modulus of Resilience), kJ/m3 11 to 270
140 to 200
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
50
Strength to Weight: Axial, points 12 to 23
15 to 20
Strength to Weight: Bending, points 20 to 30
23 to 28
Thermal Diffusivity, mm2/s 66
84
Thermal Shock Resistance, points 5.2 to 9.9
6.7 to 8.6

Alloy Composition


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Aluminum (Al), % 94.6 to 97.4
98.5 to 99.4
Copper (Cu), % 0.1 to 0.5
0 to 0.1
Gallium (Ga), % 0
0 to 0.030
Iron (Fe), % 0 to 0.7
0 to 0.1
Magnesium (Mg), % 0.1 to 0.5
0.6 to 1.0
Manganese (Mn), % 0.6 to 1.2
0 to 0.030
Silicon (Si), % 1.8 to 2.2
0 to 0.080
Vanadium (V), % 0
0 to 0.050
Zinc (Zn), % 0 to 0.2
0 to 0.050
Residuals, % 0 to 0.15
0 to 0.050

Comparable Variants