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4115 Aluminum vs. AZ91A Magnesium

4115 aluminum belongs to the aluminum alloys classification, while AZ91A magnesium belongs to the magnesium alloys. There are 31 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown.

For each property being compared, the top bar is 4115 aluminum and the bottom bar is AZ91A magnesium.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 38 to 68
63
Elastic (Young's, Tensile) Modulus, GPa 70
46
Elongation at Break, % 1.1 to 11
5.0
Fatigue Strength, MPa 39 to 76
99
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
18
Shear Strength, MPa 71 to 130
140
Tensile Strength: Ultimate (UTS), MPa 120 to 220
240
Tensile Strength: Yield (Proof), MPa 39 to 190
160

Thermal Properties

Latent Heat of Fusion, J/g 420
360
Maximum Temperature: Mechanical, °C 160
130
Melting Completion (Liquidus), °C 640
600
Melting Onset (Solidus), °C 590
470
Specific Heat Capacity, J/kg-K 900
990
Thermal Conductivity, W/m-K 160
73
Thermal Expansion, µm/m-K 23
26

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 41
10
Electrical Conductivity: Equal Weight (Specific), % IACS 140
52

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
12
Density, g/cm3 2.7
1.7
Embodied Carbon, kg CO2/kg material 8.1
22
Embodied Energy, MJ/kg 150
160
Embodied Water, L/kg 1160
990

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.1 to 10
11
Resilience: Unit (Modulus of Resilience), kJ/m3 11 to 270
280
Stiffness to Weight: Axial, points 14
15
Stiffness to Weight: Bending, points 50
69
Strength to Weight: Axial, points 12 to 23
38
Strength to Weight: Bending, points 20 to 30
49
Thermal Diffusivity, mm2/s 66
42
Thermal Shock Resistance, points 5.2 to 9.9
14

Alloy Composition


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Aluminum (Al), % 94.6 to 97.4
8.3 to 9.7
Copper (Cu), % 0.1 to 0.5
0 to 0.1
Iron (Fe), % 0 to 0.7
0
Magnesium (Mg), % 0.1 to 0.5
88.2 to 91.2
Manganese (Mn), % 0.6 to 1.2
0.13 to 0.5
Nickel (Ni), % 0
0 to 0.030
Silicon (Si), % 1.8 to 2.2
0 to 0.5
Zinc (Zn), % 0 to 0.2
0.35 to 1.0
Residuals, % 0 to 0.15
0