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4115 Aluminum vs. EN 1.0303 Steel

4115 aluminum belongs to the aluminum alloys classification, while EN 1.0303 steel belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 4115 aluminum and the bottom bar is EN 1.0303 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 38 to 68
84 to 120
Elastic (Young's, Tensile) Modulus, GPa 70
190
Elongation at Break, % 1.1 to 11
12 to 25
Fatigue Strength, MPa 39 to 76
150 to 230
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
73
Shear Strength, MPa 71 to 130
220 to 260
Tensile Strength: Ultimate (UTS), MPa 120 to 220
290 to 410
Tensile Strength: Yield (Proof), MPa 39 to 190
200 to 320

Thermal Properties

Latent Heat of Fusion, J/g 420
250
Maximum Temperature: Mechanical, °C 160
400
Melting Completion (Liquidus), °C 640
1470
Melting Onset (Solidus), °C 590
1430
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 160
53
Thermal Expansion, µm/m-K 23
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 41
6.9
Electrical Conductivity: Equal Weight (Specific), % IACS 140
7.9

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
1.8
Density, g/cm3 2.7
7.9
Embodied Carbon, kg CO2/kg material 8.1
1.4
Embodied Energy, MJ/kg 150
18
Embodied Water, L/kg 1160
46

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.1 to 10
30 to 94
Resilience: Unit (Modulus of Resilience), kJ/m3 11 to 270
110 to 270
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 50
24
Strength to Weight: Axial, points 12 to 23
10 to 15
Strength to Weight: Bending, points 20 to 30
12 to 16
Thermal Diffusivity, mm2/s 66
14
Thermal Shock Resistance, points 5.2 to 9.9
9.2 to 13

Alloy Composition


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Aluminum (Al), % 94.6 to 97.4
0.020 to 0.060
Carbon (C), % 0
0.020 to 0.060
Copper (Cu), % 0.1 to 0.5
0
Iron (Fe), % 0 to 0.7
99.335 to 99.71
Magnesium (Mg), % 0.1 to 0.5
0
Manganese (Mn), % 0.6 to 1.2
0.25 to 0.4
Phosphorus (P), % 0
0 to 0.020
Silicon (Si), % 1.8 to 2.2
0 to 0.1
Sulfur (S), % 0
0 to 0.025
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0 to 0.15
0