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4115 Aluminum vs. EN 1.8151 Steel

4115 aluminum belongs to the aluminum alloys classification, while EN 1.8151 steel belongs to the iron alloys. There are 25 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 4115 aluminum and the bottom bar is EN 1.8151 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 38 to 68
200 to 540
Elastic (Young's, Tensile) Modulus, GPa 70
190
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
72
Tensile Strength: Ultimate (UTS), MPa 120 to 220
670 to 1940

Thermal Properties

Latent Heat of Fusion, J/g 420
270
Maximum Temperature: Mechanical, °C 160
410
Melting Completion (Liquidus), °C 640
1440
Melting Onset (Solidus), °C 590
1400
Specific Heat Capacity, J/kg-K 900
480
Thermal Conductivity, W/m-K 160
50
Thermal Expansion, µm/m-K 23
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 41
7.4
Electrical Conductivity: Equal Weight (Specific), % IACS 140
8.6

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
2.2
Density, g/cm3 2.7
7.7
Embodied Carbon, kg CO2/kg material 8.1
1.8
Embodied Energy, MJ/kg 150
25
Embodied Water, L/kg 1160
49

Common Calculations

Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 50
25
Strength to Weight: Axial, points 12 to 23
24 to 70
Strength to Weight: Bending, points 20 to 30
22 to 45
Thermal Diffusivity, mm2/s 66
14
Thermal Shock Resistance, points 5.2 to 9.9
20 to 58

Alloy Composition


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Aluminum (Al), % 94.6 to 97.4
0
Carbon (C), % 0
0.4 to 0.5
Chromium (Cr), % 0
0.4 to 0.8
Copper (Cu), % 0.1 to 0.5
0
Iron (Fe), % 0 to 0.7
95.9 to 97.2
Magnesium (Mg), % 0.1 to 0.5
0
Manganese (Mn), % 0.6 to 1.2
0.6 to 0.9
Phosphorus (P), % 0
0 to 0.025
Silicon (Si), % 1.8 to 2.2
1.3 to 1.7
Sulfur (S), % 0
0 to 0.025
Vanadium (V), % 0
0.1 to 0.2
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0 to 0.15
0

Comparable Variants