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4115-O Aluminum vs. 5457-O Aluminum

Both 4115-O aluminum and 5457-O aluminum are aluminum alloys. Both are furnished in the annealed condition. They have a very high 97% of their average alloy composition in common.

For each property being compared, the top bar is 4115-O aluminum and the bottom bar is 5457-O aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 38
32
Elastic (Young's, Tensile) Modulus, GPa 70
68
Elongation at Break, % 11
22
Fatigue Strength, MPa 39
55
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 71
85
Tensile Strength: Ultimate (UTS), MPa 120
130
Tensile Strength: Yield (Proof), MPa 39
50

Thermal Properties

Latent Heat of Fusion, J/g 420
400
Maximum Temperature: Mechanical, °C 160
180
Melting Completion (Liquidus), °C 640
660
Melting Onset (Solidus), °C 590
630
Specific Heat Capacity, J/kg-K 900
900
Thermal Conductivity, W/m-K 160
180
Thermal Expansion, µm/m-K 23
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 41
46
Electrical Conductivity: Equal Weight (Specific), % IACS 140
150

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.7
2.7
Embodied Carbon, kg CO2/kg material 8.1
8.4
Embodied Energy, MJ/kg 150
160
Embodied Water, L/kg 1160
1190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 10
23
Resilience: Unit (Modulus of Resilience), kJ/m3 11
18
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
50
Strength to Weight: Axial, points 12
13
Strength to Weight: Bending, points 20
21
Thermal Diffusivity, mm2/s 66
72
Thermal Shock Resistance, points 5.2
5.7

Alloy Composition


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Aluminum (Al), % 94.6 to 97.4
97.8 to 99.05
Copper (Cu), % 0.1 to 0.5
0 to 0.2
Iron (Fe), % 0 to 0.7
0 to 0.1
Magnesium (Mg), % 0.1 to 0.5
0.8 to 1.2
Manganese (Mn), % 0.6 to 1.2
0.15 to 0.45
Silicon (Si), % 1.8 to 2.2
0 to 0.080
Vanadium (V), % 0
0 to 0.050
Zinc (Zn), % 0 to 0.2
0 to 0.050
Residuals, % 0 to 0.15
0 to 0.1