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4115-O Aluminum vs. Annealed SAE-AISI D2

4115-O aluminum belongs to the aluminum alloys classification, while annealed SAE-AISI D2 belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 4115-O aluminum and the bottom bar is annealed SAE-AISI D2.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 38
230
Elastic (Young's, Tensile) Modulus, GPa 70
190
Elongation at Break, % 11
16
Fatigue Strength, MPa 39
310
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
75
Shear Strength, MPa 71
460
Tensile Strength: Ultimate (UTS), MPa 120
760
Tensile Strength: Yield (Proof), MPa 39
470

Thermal Properties

Latent Heat of Fusion, J/g 420
270
Melting Completion (Liquidus), °C 640
1440
Melting Onset (Solidus), °C 590
1390
Specific Heat Capacity, J/kg-K 900
480
Thermal Conductivity, W/m-K 160
31
Thermal Expansion, µm/m-K 23
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 41
4.3
Electrical Conductivity: Equal Weight (Specific), % IACS 140
5.1

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
8.0
Density, g/cm3 2.7
7.7
Embodied Carbon, kg CO2/kg material 8.1
3.4
Embodied Energy, MJ/kg 150
50
Embodied Water, L/kg 1160
100

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 10
100
Resilience: Unit (Modulus of Resilience), kJ/m3 11
570
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
25
Strength to Weight: Axial, points 12
27
Strength to Weight: Bending, points 20
24
Thermal Diffusivity, mm2/s 66
8.3
Thermal Shock Resistance, points 5.2
25

Alloy Composition


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Aluminum (Al), % 94.6 to 97.4
0
Carbon (C), % 0
1.4 to 1.6
Chromium (Cr), % 0
11 to 13
Copper (Cu), % 0.1 to 0.5
0 to 0.25
Iron (Fe), % 0 to 0.7
81.3 to 86.9
Magnesium (Mg), % 0.1 to 0.5
0
Manganese (Mn), % 0.6 to 1.2
0 to 0.6
Molybdenum (Mo), % 0
0.7 to 1.2
Nickel (Ni), % 0
0 to 0.3
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 1.8 to 2.2
0 to 0.6
Sulfur (S), % 0
0 to 0.030
Vanadium (V), % 0
0 to 1.1
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0 to 0.15
0