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4145 Aluminum vs. 392.0 Aluminum

Both 4145 aluminum and 392.0 aluminum are aluminum alloys. Both are furnished in the as-fabricated (no temper or treatment) condition. They have 89% of their average alloy composition in common. There are 29 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown.

For each property being compared, the top bar is 4145 aluminum and the bottom bar is 392.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 73
75
Elongation at Break, % 2.2
0.86
Fatigue Strength, MPa 48
190
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 28
28
Tensile Strength: Ultimate (UTS), MPa 120
290
Tensile Strength: Yield (Proof), MPa 68
270

Thermal Properties

Latent Heat of Fusion, J/g 540
670
Maximum Temperature: Mechanical, °C 160
170
Melting Completion (Liquidus), °C 590
670
Melting Onset (Solidus), °C 520
580
Specific Heat Capacity, J/kg-K 880
900
Thermal Conductivity, W/m-K 100
130
Thermal Expansion, µm/m-K 21
19

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 26
25
Electrical Conductivity: Equal Weight (Specific), % IACS 84
90

Otherwise Unclassified Properties

Base Metal Price, % relative 10
10
Density, g/cm3 2.8
2.5
Embodied Carbon, kg CO2/kg material 7.6
7.5
Embodied Energy, MJ/kg 140
140
Embodied Water, L/kg 1040
950

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.3
2.4
Resilience: Unit (Modulus of Resilience), kJ/m3 31
490
Stiffness to Weight: Axial, points 14
17
Stiffness to Weight: Bending, points 50
56
Strength to Weight: Axial, points 12
32
Strength to Weight: Bending, points 19
39
Thermal Diffusivity, mm2/s 42
60
Thermal Shock Resistance, points 5.5
15

Alloy Composition


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Aluminum (Al), % 83 to 87.4
73.9 to 80.6
Chromium (Cr), % 0 to 0.15
0
Copper (Cu), % 3.3 to 4.7
0.4 to 0.8
Iron (Fe), % 0 to 0.8
0 to 1.5
Magnesium (Mg), % 0 to 0.15
0.8 to 1.2
Manganese (Mn), % 0 to 0.15
0.2 to 0.6
Nickel (Ni), % 0
0 to 0.5
Silicon (Si), % 9.3 to 10.7
18 to 20
Tin (Sn), % 0
0 to 0.3
Titanium (Ti), % 0
0 to 0.2
Zinc (Zn), % 0 to 0.2
0 to 0.5
Residuals, % 0 to 0.15
0 to 0.5