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4145 Aluminum vs. AWS BMg-1

4145 aluminum belongs to the aluminum alloys classification, while AWS BMg-1 belongs to the magnesium alloys.

For each property being compared, the top bar is 4145 aluminum and the bottom bar is AWS BMg-1.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 73
47
Elongation at Break, % 2.2
3.8
Fatigue Strength, MPa 48
72
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 28
18
Shear Strength, MPa 69
100
Tensile Strength: Ultimate (UTS), MPa 120
180
Tensile Strength: Yield (Proof), MPa 68
110

Thermal Properties

Brazing Temperature, °C 570 to 600
600 to 630
Latent Heat of Fusion, J/g 540
350
Maximum Temperature: Mechanical, °C 160
130
Melting Completion (Liquidus), °C 590
600
Melting Onset (Solidus), °C 520
440
Specific Heat Capacity, J/kg-K 880
980
Thermal Conductivity, W/m-K 100
76
Thermal Expansion, µm/m-K 21
26

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 26
11
Electrical Conductivity: Equal Weight (Specific), % IACS 84
55

Otherwise Unclassified Properties

Base Metal Price, % relative 10
12
Density, g/cm3 2.8
1.8
Embodied Carbon, kg CO2/kg material 7.6
22
Embodied Energy, MJ/kg 140
160
Embodied Water, L/kg 1040
980

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.3
5.9
Resilience: Unit (Modulus of Resilience), kJ/m3 31
120
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
66
Strength to Weight: Axial, points 12
27
Strength to Weight: Bending, points 19
39
Thermal Diffusivity, mm2/s 42
43
Thermal Shock Resistance, points 5.5
10

Alloy Composition


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Aluminum (Al), % 83 to 87.4
8.3 to 9.7
Beryllium (Be), % 0
0.00020 to 0.00080
Chromium (Cr), % 0 to 0.15
0
Copper (Cu), % 3.3 to 4.7
0 to 0.050
Iron (Fe), % 0 to 0.8
0 to 0.0050
Magnesium (Mg), % 0 to 0.15
86.1 to 89.8
Manganese (Mn), % 0 to 0.15
0.15 to 1.5
Nickel (Ni), % 0
0 to 0.0050
Silicon (Si), % 9.3 to 10.7
0 to 0.050
Zinc (Zn), % 0 to 0.2
1.7 to 2.3
Residuals, % 0 to 0.15
0 to 0.3