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4145 Aluminum vs. AWS BNi-6

4145 aluminum belongs to the aluminum alloys classification, while AWS BNi-6 belongs to the nickel alloys. There are 20 material properties with values for both materials. Properties with values for just one material (11, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 4145 aluminum and the bottom bar is AWS BNi-6.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 73
160
Poisson's Ratio 0.33
0.31
Shear Modulus, GPa 28
62
Tensile Strength: Ultimate (UTS), MPa 120
450

Thermal Properties

Brazing Temperature, °C 570 to 600
930 to 1090
Latent Heat of Fusion, J/g 540
260
Melting Completion (Liquidus), °C 590
880
Melting Onset (Solidus), °C 520
880
Specific Heat Capacity, J/kg-K 880
480
Thermal Expansion, µm/m-K 21
9.8

Otherwise Unclassified Properties

Base Metal Price, % relative 10
55
Density, g/cm3 2.8
8.2
Embodied Carbon, kg CO2/kg material 7.6
9.4
Embodied Energy, MJ/kg 140
130
Embodied Water, L/kg 1040
210

Common Calculations

Stiffness to Weight: Axial, points 14
11
Stiffness to Weight: Bending, points 50
22
Strength to Weight: Axial, points 12
15
Strength to Weight: Bending, points 19
16
Thermal Shock Resistance, points 5.5
20

Alloy Composition


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Aluminum (Al), % 83 to 87.4
0 to 0.050
Carbon (C), % 0
0 to 0.060
Chromium (Cr), % 0 to 0.15
0
Cobalt (Co), % 0
0 to 0.1
Copper (Cu), % 3.3 to 4.7
0
Iron (Fe), % 0 to 0.8
0
Magnesium (Mg), % 0 to 0.15
0
Manganese (Mn), % 0 to 0.15
0
Nickel (Ni), % 0
87.2 to 90
Phosphorus (P), % 0
10 to 12
Selenium (Se), % 0
0 to 0.0050
Silicon (Si), % 9.3 to 10.7
0
Sulfur (S), % 0
0 to 0.020
Titanium (Ti), % 0
0 to 0.050
Zinc (Zn), % 0 to 0.2
0
Zirconium (Zr), % 0
0 to 0.050
Residuals, % 0 to 0.15
0 to 0.5