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4145 Aluminum vs. AWS E2553

4145 aluminum belongs to the aluminum alloys classification, while AWS E2553 belongs to the iron alloys. There are 24 material properties with values for both materials. Properties with values for just one material (8, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 4145 aluminum and the bottom bar is AWS E2553.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 73
200
Elongation at Break, % 2.2
17
Poisson's Ratio 0.33
0.27
Shear Modulus, GPa 28
80
Tensile Strength: Ultimate (UTS), MPa 120
850

Thermal Properties

Latent Heat of Fusion, J/g 540
300
Melting Completion (Liquidus), °C 590
1440
Melting Onset (Solidus), °C 520
1390
Specific Heat Capacity, J/kg-K 880
480
Thermal Conductivity, W/m-K 100
16
Thermal Expansion, µm/m-K 21
14

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 26
2.2
Electrical Conductivity: Equal Weight (Specific), % IACS 84
2.5

Otherwise Unclassified Properties

Base Metal Price, % relative 10
21
Density, g/cm3 2.8
7.8
Embodied Carbon, kg CO2/kg material 7.6
4.0
Embodied Energy, MJ/kg 140
56
Embodied Water, L/kg 1040
190

Common Calculations

Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
25
Strength to Weight: Axial, points 12
30
Strength to Weight: Bending, points 19
26
Thermal Diffusivity, mm2/s 42
4.3
Thermal Shock Resistance, points 5.5
21

Alloy Composition


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Aluminum (Al), % 83 to 87.4
0
Carbon (C), % 0
0 to 0.060
Chromium (Cr), % 0 to 0.15
24 to 27
Copper (Cu), % 3.3 to 4.7
1.5 to 2.5
Iron (Fe), % 0 to 0.8
55.2 to 64.5
Magnesium (Mg), % 0 to 0.15
0
Manganese (Mn), % 0 to 0.15
0.5 to 1.5
Molybdenum (Mo), % 0
2.9 to 3.9
Nickel (Ni), % 0
6.5 to 8.5
Nitrogen (N), % 0
0.1 to 0.25
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 9.3 to 10.7
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0 to 0.15
0