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4145 Aluminum vs. AWS ER80S-D2

4145 aluminum belongs to the aluminum alloys classification, while AWS ER80S-D2 belongs to the iron alloys. There are 27 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 4145 aluminum and the bottom bar is AWS ER80S-D2.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 73
190
Elongation at Break, % 2.2
19
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 28
73
Tensile Strength: Ultimate (UTS), MPa 120
620
Tensile Strength: Yield (Proof), MPa 68
540

Thermal Properties

Latent Heat of Fusion, J/g 540
260
Melting Completion (Liquidus), °C 590
1450
Melting Onset (Solidus), °C 520
1410
Specific Heat Capacity, J/kg-K 880
470
Thermal Conductivity, W/m-K 100
47
Thermal Expansion, µm/m-K 21
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 26
7.4
Electrical Conductivity: Equal Weight (Specific), % IACS 84
8.5

Otherwise Unclassified Properties

Base Metal Price, % relative 10
2.6
Density, g/cm3 2.8
7.8
Embodied Carbon, kg CO2/kg material 7.6
1.6
Embodied Energy, MJ/kg 140
21
Embodied Water, L/kg 1040
50

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.3
110
Resilience: Unit (Modulus of Resilience), kJ/m3 31
770
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 50
24
Strength to Weight: Axial, points 12
22
Strength to Weight: Bending, points 19
21
Thermal Diffusivity, mm2/s 42
13
Thermal Shock Resistance, points 5.5
18

Alloy Composition


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Aluminum (Al), % 83 to 87.4
0
Carbon (C), % 0
0.070 to 0.12
Chromium (Cr), % 0 to 0.15
0
Copper (Cu), % 3.3 to 4.7
0 to 0.5
Iron (Fe), % 0 to 0.8
95.2 to 97.4
Magnesium (Mg), % 0 to 0.15
0
Manganese (Mn), % 0 to 0.15
1.6 to 2.1
Molybdenum (Mo), % 0
0.4 to 0.6
Nickel (Ni), % 0
0 to 0.15
Phosphorus (P), % 0
0 to 0.025
Silicon (Si), % 9.3 to 10.7
0.5 to 0.8
Sulfur (S), % 0
0 to 0.025
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0 to 0.15
0 to 0.5