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4145 Aluminum vs. AZ80A Magnesium

4145 aluminum belongs to the aluminum alloys classification, while AZ80A magnesium belongs to the magnesium alloys. There are 30 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown.

For each property being compared, the top bar is 4145 aluminum and the bottom bar is AZ80A magnesium.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 73
46
Elongation at Break, % 2.2
3.9 to 8.5
Fatigue Strength, MPa 48
140 to 170
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 28
18
Shear Strength, MPa 69
160 to 190
Tensile Strength: Ultimate (UTS), MPa 120
320 to 340
Tensile Strength: Yield (Proof), MPa 68
210 to 230

Thermal Properties

Latent Heat of Fusion, J/g 540
350
Maximum Temperature: Mechanical, °C 160
130
Melting Completion (Liquidus), °C 590
600
Melting Onset (Solidus), °C 520
490
Specific Heat Capacity, J/kg-K 880
990
Thermal Conductivity, W/m-K 100
77
Thermal Expansion, µm/m-K 21
26

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 26
11
Electrical Conductivity: Equal Weight (Specific), % IACS 84
59

Otherwise Unclassified Properties

Base Metal Price, % relative 10
12
Density, g/cm3 2.8
1.7
Embodied Carbon, kg CO2/kg material 7.6
23
Embodied Energy, MJ/kg 140
160
Embodied Water, L/kg 1040
990

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.3
12 to 24
Resilience: Unit (Modulus of Resilience), kJ/m3 31
500 to 600
Stiffness to Weight: Axial, points 14
15
Stiffness to Weight: Bending, points 50
69
Strength to Weight: Axial, points 12
51 to 55
Strength to Weight: Bending, points 19
60 to 63
Thermal Diffusivity, mm2/s 42
45
Thermal Shock Resistance, points 5.5
19 to 20

Alloy Composition

Aluminum (Al), % 83 to 87.4
7.8 to 9.2
Chromium (Cr), % 0 to 0.15
0
Copper (Cu), % 3.3 to 4.7
0 to 0.050
Iron (Fe), % 0 to 0.8
0 to 0.0050
Magnesium (Mg), % 0 to 0.15
89 to 91.9
Manganese (Mn), % 0 to 0.15
0.12 to 0.5
Nickel (Ni), % 0
0 to 0.0050
Silicon (Si), % 9.3 to 10.7
0 to 0.1
Zinc (Zn), % 0 to 0.2
0.2 to 0.8
Residuals, % 0
0 to 0.3